In this episode of Safe, Efficient, Profitable, we break down the top three Process Safety Management (PSM) trends we’re seeing across industrial ammonia refrigeration facilities — and why they matter. Episode details below!
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🔹 Trend #1: Vetting PHA Facilitators
As PSM requirements evolve and standards change, many facilities are outsourcing PHAs. We discuss:
How misunderstanding the intent of PHA questions undermines risk reduction
Why hands-on experience matters
What to ask before hiring a PHA facilitator
Key takeaway: Vet the person, not just the company.
🔹 Trend #2: Undefined PSM Coordinators. We discuss:
Many plants are hiring PSM coordinators quickly to keep up with compliance demands — but without clearly defining what decisions they’re qualified to make.
The difference between managing documents and validating safety content
Approval of technical procedures
When co-signing and oversight are necessary
Key takeaway: Clear role definition protects both the coordinator and the facility.
🔹 Trend #3: The Changing Definition of “Operator” We discuss:
High turnover has changed what it means to be a trained operator
Why traditional multi-year training timelines are difficult
How partial experience from other facilities can create hidden gaps
Key takeaway: Operator capability must be defined, verified, and reassessed.
🔹 Bonus Discussion: Third-Party Contractors & Hidden Risk: we discuss:
With more plants relying on contractors for refrigeration operation and PSM tasks, we talk about:
Third-party doesn’t automatically mean qualified
Common red flags
How contractor labor shortages mirror in-house challenges
Key takeaway: Contractors must be vetted with the same rigor as employees.
Why This Matters
Across all of these trends, one issue keeps surfacing:
PSM is drifting toward paperwork compliance instead of true risk reduction.
Remember to:
Vet people as individuals, not just vendors and contractors
Define competency
Adapt training models to modern workforce realities
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Need PSM Support?
We offer:
PHA facilitation and support
Hazmat training (along with other safety training & audits)
Mini compliance audits
PSM coaching and advisory services
👉 Visit Allen-Safety.com to learn more.
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