Description

What if you could test every production scenario before it happens? Stop making critical operational decisions based on intuition and start using data to find the optimal way to run your factory.

In a dynamic industrial reality, sticking to a single, rigid production plan leads to inefficiency and missed opportunities. In this episode of Factory on Air, we show you how to move from reactive adjustments to proactive optimization. Discover how Digital Twin simulations allow you to test and compare alternative production scenarios in a risk-free virtual environment, ensuring you always choose the most effective solution.

▶️ In This Episode, You'll Discover:

• Why You Need Production Variants: Learn how testing different scenarios—like changing the order of operations, shift patterns, or workstation layouts—allows you to adapt to changing demands without risking errors.
• The Power of "What-If" Simulations: See how you can compare the impact of different variants on crucial KPIs like lead time, resource utilization, and operational costs—all without disrupting your actual production.
• The Role of Data in Modeling: Understand why accurate data on cycle times, efficiency, and material flows is the foundation for creating reliable simulations and making fact-based decisions.
• Proven Results: Hear how a sporting goods manufacturer shortened its production time by 15% by testing four layout variants, and how a logistics company reduced packing errors by 40% by simulating a new sequence.
• The DBR77 Approach: Discover how our platform uses a Digital Twin of your plant to create and test different production scenarios, allowing you to compare KPIs and select the optimal plan before implementation.

🚀 Take the Next Step

Ready to move from intuition to data-driven optimization? Schedule a no-obligation strategy session to discover how you can test and perfect your production scenarios in a Digital Twin.

Book your session: https://meetings.hubspot.com/bartek-straszak

About Factory on Air

Factory on Air is the podcast for Professional Rebels in manufacturing. We challenge the status quo and provide practical insights for leaders who want to build the factories of the future, today. Subscribe for expert interviews, deep dives into smart factory technology, and actionable strategies to unlock a new level of performance.

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