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Adam Bahret
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Reliability Leader with Adam Bahret
RL 8-12: The Hidden Value of Maintenance: How Care and Craftsmanship Define Reliability
Season 8, Episode 12 of the Reliability Leader Podcast is here! This week, we dive into a topic that hits close to home for anyone who values reliable products: Maintenance and Its Role in Value and Reliability. In this episode, listen to me share a compelling story of buying a Ducati Multi Strada, exploring how maintenance records, care, and the owner’s connection can predict a product's performance and longevity. From motorcycles to critical machinery, I break down how maintenance isn’t just a technical requirement—it’s a testament to trust and craftsmanship. Why maintenance is a crucial...
2024-11-27
13 min
Reliability Leader with Adam Bahret
RL# 8-11: The Real Meaning of Reliability: Building Products That Last
Reliability isn’t just about machines—it’s about understanding how things work in the real world. In this episode of the Reliability Leader Podcast, I share why defining "reliability" clearly is the key to success. Whether it’s a car, a medical device, or even a product you use every day, knowing how it’s meant to be used, where it’s used, and how long it’s expected to last makes all the difference. I also talk about real-life examples—like how a simple cleaning product caused unexpected failures in a medical device. It's these little things th...
2024-11-20
14 min
Reliability Leader with Adam Bahret
RL # 8-10: Is MTBF Really Worth It? Unpacking the Legacy of Mean Time Between Failure
Welcome back to the Reliability Leader Podcast! In this episode, I’m talking about Mean Time Between Failure (MTBF), a number we use a lot but might not actually need. MTBF sounds useful, but it often just creates more questions than answers. I’ll share why we still use it, the problems it can cause, and some simpler ways to measure success. Listen now! #reliabilityleader #betterchoices #futureofwork #podcast
2024-11-14
14 min
Reliability Leader with Adam Bahret
RL#8-9 :Beyond the Prototype: How Tech Companies Scale and Succeed
Hey everyone! In this episode of the Reliability Leader Podcast, I chat with Dan Holzer from Ground Up Innovations. We dive into how tech companies grow, the big choices they face, and the mix of skills needed to create reliable products. Dan shares some cool stories from his journey in the tech world, from startups to industry giants. You won’t want to miss these insights! Catch the full episode now #ReliabilityLeader #TechTalk #Innovation #Podcast #CompanyGrowth"
2024-11-06
22 min
Reliability Leader with Adam Bahret
RL#8-8 : Engineering Resilience: Testing Limits with Dan McGinnis
Season 8, Episode 8 of the Reliability Leader Podcast is here! Join me as I catch up with Dan McGinnis from Unified Test Labs on the latest in engineering reliability. This episode dives into the rigorous testing of innovative technology—think massive drones, heavy-duty heaters, and powerful compressors. Dan shares his hands-on experience, uncovering how pushing products to their breaking point reveals their true resilience and uncovers essential design improvements. Whether you're in engineering, product design, or simply interested in technology’s limits, this episode is a must-listen! Listen Now! Here’s Dan’s...
2024-10-30
19 min
Reliability Leader with Adam Bahret
RL# 8-7 : How is Cold Chain Mastery Safeguarding Temperature-Sensitive Products?
Hey everyone! In this episode of The Reliability Leader Podcast, I sat down with my good friend Dan Mcginnis, Director of Unified Test Labs. We dive deep into the challenges of cold chain logistics and how temperature-sensitive products like vaccines and pharmaceuticals are kept safe during transport. Dan shares some incredible insights into the innovations shaping the future of reliability in this critical industry. You won’t want to miss this one! Listen now! For more information about Unified Test Labs, visit: https://ugpg2.com/
2024-10-24
20 min
Reliability Leader with Adam Bahret
RL# 8-6 : Exploring Industry Shifts with Andrea Condon: Business Development Insights at ACORN
In this latest episode of the Reliability Leader Podcast, I had a conversation with Andrea Condon, Business Development Manager at ACORN Product Development. We talked about how companies are dealing with today’s challenges, from changes in technology to shifts in the business world, all while facing global uncertainties. Andrea shared her experience in product development, the move toward more careful business approaches, and the importance of building strong, long-lasting client relationships in a competitive market. Listen Now! #ReliabilityLeader #Podcast #ProductDevelopment #BusinessInnovation #Leadership #ACORNDevelopment"
2024-10-16
30 min
Reliability Leader with Adam Bahret
RL# 8-5 Reliability Growth: How to Systematically Improve Product Lifespan
Welcome to another episode of the Reliability Leader Podcast! In this episode, I dive into one of the most important concepts in product development—reliability growth. We explore how measuring and improving product reliability throughout its lifecycle ensures top performance. I break down the 'bathtub curve' and show how reliability growth sits at the heart of delivering long-lasting products. Whether you're managing a new product launch or looking to improve your current offerings, this episode will provide you with actionable insights Listen Now!
2024-10-03
14 min
Reliability Leader with Adam Bahret
RL# 8-4: Redefining Reliability: The Power of HALT Testing
Hey everyone, Adam here! I'm excited to share the latest episode of the Reliability Leader Podcast, where I dive into why HALT (Highly Accelerated Life Testing) isn’t just about testing—it's about learning from failure. In this episode, I talk about why I think of HALT as "Highly Accelerated Failure Exploration" because it’s not about passing or failing a test. It's about pushing products to their breaking point to see how we can make them stronger and more reliable. Listen Now!
2024-09-25
19 min
Reliability Leader with Adam Bahret
RL# 8-3: Making Products Last Longer: The Power of Testing
In Season 8, Episode 3 of the Reliability Leader Podcast, I dive into how I use Accelerated Life Testing to make sure products last as long as they should. This episode is full of practical tips on how to test your products effectively and ensure they’re built to last. Join me as I share why this type of testing is crucial for keeping products reliable and customers satisfied. You won’t want to miss these valuable insights! Listen Now! Alt Book: https://www.amazon.com/Adams-Perfect-Accelerated-Life-Test/dp/B0CXLW4KNW/ref=sr_1...
2024-09-19
17 min
Reliability Leader with Adam Bahret
RL# 8-2: Designing for Reliability: The Power of Early RCM Implementation with Nancy Regan
This week, I’m excited to welcome back Nancy Regan, a reliable center maintenance expert with decades of experience. We dive deep into how Reliability-Centered Maintenance (RCM) plays a crucial role in the design process. Nancy shares incredible insights from her work with the US Navy and why RCM should be implemented as early as possible in a product's lifecycle. We discuss practical strategies for improving reliability and how a multi-disciplinary approach can lead to better designs and maintenance processes. Tune in now to explore how reliability can be built right from the start! ...
2024-09-11
18 min
Reliability Leader with Adam Bahret
RL# 8-1: Revolutionizing Hydraulics: The Rise of Beltdraulics with Hiten Sonpal
In this fascinating episode of the Reliability Leader Podcast, I sit down with Hiten Sonpal, CEO of Rise Robotics, to discuss groundbreaking technology that's transforming industries—beltdraulics. We explore how Rise Robotics is innovating hydraulic systems with belt-driven tech, offering 3x faster performance and greater reliability. Hiten shares his journey, from being inspired by Rise's tech to becoming CEO, and how this new advancement is set to revolutionize industries reliant on heavy machinery and automation. If you're interested in cutting-edge technology and how it can improve your business operations, this is a must-listen!
2024-09-04
22 min
Reliability Leader with Adam Bahret
RL# 7-12: Maintenance & Tech Basics: How to Avoid Mistakes and Ensure Smooth Operations
Season 7, Reliability Leader Podcast Episode 12 is Live! Join me and Henry Chidgey as we dive into the basics of maintenance and technology. Learn how to avoid costly mistakes and ensure everything runs smoothly. Henry shares practical tips from his years in the railroad industry—don’t miss it! Contact info: leadership@henrychidgey.com Revolutionizing Reliability Academy https://www.revolutionizereliability.com/Trial
2024-08-28
17 min
Reliability Leader with Adam Bahret
RL# 7-11 :Will Blue-Collar Jobs Survive as AI Takes Over?
Season 7, Episode 11 of the Reliability Leader Podcast is now live! In this episode, I talk with my friend Henry Chidgey about how AI might change blue-collar work and what companies can do to prepare. Henry shares his experience from the railroad industry and his current work in consulting, offering practical tips for businesses that depend on skilled workers. Contact info: leadership@henrychidgey.com Revolutionizing Reliability Academy https://www.revolutionizereliability.com/Trial
2024-08-21
25 min
Reliability Leader with Adam Bahret
RL#7-10 :Rebuilding Old Parts with Paul Finelt
Season 7, Episode 10 of the Reliability Leader Podcast is now live! In this episode, Paul Finelt, the owner of Concurrent Resources and I had a conversation about how Paul and his team bring old, worn-out parts back to life using 3D scanning and new materials. It's all about keeping the past alive with modern tools. Listen to the full episode now! contact info: paul.finelt@finelt.com
2024-08-14
18 min
Reliability Leader with Adam Bahret
RL#7-9:Creating Reliable Medical Devices: A Talk with Arash Samimi
Season 7 of the Reliability Leader Podcast is here! In today’s episode, Arash Samimi and I talk about how to make safe medical devices and how do we make sure these devices work well and safely?
2024-08-07
22 min
Reliability Leader with Adam Bahret
RL#7-8: Mastering Reliability Growth: Exploring Repairable Systems with Andre Kleyner
In this episode, we dive into the complexities of reliability growth and repairable systems with my good friend and reliability expert, Andre Kleyner. We explore the nuances of modeling repairable systems and discuss how different degrees of repair impact failure rates and system reliability. Listen to the full episode now! Contact info: https://www.linkedin.com/in/andrekl/
2024-08-01
19 min
Reliability Leader with Adam Bahret
RL#7-7: How Can Gamma Distribution Improve Reliability Growth Testing?
Welcome to Season 7 of the Reliability Leader Podcast! In this latest episode, Andre kleyner and I are about to discuss the use of the Gamma Distribution in Reliability Growth Testing. How can this alternative to Chi-Square provide less conservative confidence estimates? Tune in to find out! Listen to the full episode now!
2024-07-25
21 min
Reliability Leader with Adam Bahret
RL#7-6: The Power of Testing: Ensuring Reliability and Customer Satisfaction with Dan McGinness
Season 7 of the Reliability Leader Podcast is live! In the latest episode, Dan McGinness and I discussed the importance of testing early and often in the design process. We share real-world stories and insights on how to improve product reliability and avoid costly mistakes. Listen to the full episode now!
2024-07-18
22 min
Reliability Leader with Adam Bahret
RL#7-5: Learning to design better by incorporating “test, analyze, fix, test”"
Season 7 of the Reliability Leader Podcast is live! In this episode, I sat down with Dan McGinnis to discuss the challenges and lessons learned in reliability testing. How can we ensure product reliability while innovating and scaling up production?
2024-07-11
20 min
Reliability Leader with Adam Bahret
RL#7-4: Real-World Reliability Testing with Dan McGinnis
Season 7 of the Reliability Leader Podcast is live! Today’s episode features Dan McGinnis from Unified Labs. We talk about Reliability Growth Testing (RGT) - why it's important, how to do it, and the benefits it brings to your work. Don't miss this useful and practical discussion.
2024-07-04
22 min
The CTO Podcast
Devastate the Competition via Robust Design with Adam Bahret
Etienne sits down with Adam Bahret, whose unique journey has fueled his passion for creating robust product designs that can outperform the competition. The conversation reveals how prioritizing reliability can significantly impact a product's success and why reliability often trumps marketing.Tune is as Adam introduces his innovative R-Three blueprint which balances cost, features, and risk to ensure successful product launches without regrets. He also discusses the often overlooked issue of technical debt in software development, emphasizing the importance of early risk assessment.With his insights being drawn from his book Devastate the Competition: How...
2024-05-28
43 min
Modern CTO
The State of IT and Technology Leadership for 2024 with Brian Grouzos, Adam Bahret, and Tony Davis
Today, we’re bringing you a special Modern CTO panel episode! Brian Grouzos, Adam Bahret, and Tony Davis join in to discuss their biggest challenges over the past year, where their focus lies in the new year, and how they’re gearing up to take on all that 2024 has to bring.All of this right here, right now, on the Modern CTO Podcast! For more about Brian's company, Prescient Assurance, check out their website here.For more about Adam Bahret and his work, visit his website here.For more about Tony's compa...
2023-12-18
55 min
Reliability Leader with Adam Bahret
RL#6-12: Doing FMEA online
In this episode, FMEA guru Carl Carson and I discuss the challenges of conducting an FMEA session virtually in the age of remote work. Does it bring the same value as in-person meetings? How do you engage members? Listen to this episode for 3 major tips that we discuss.
2023-11-14
23 min
Reliability Leader with Adam Bahret
RL# 6-11: State of Semiconductor Industry With Wayne Johnson
Wayne Johnson from Southside Partners LLC joins me to discuss the challenges in Semiconductor Design, Manufacturing, and Reliability. How do we scale up the production to meet the demands of the customer while maintaining sufficient Reliability? Listen more to this insightful conversation. Any questions or comments: Wayne Johnson
2023-10-30
25 min
Reliability Leader with Adam Bahret
RL#6-10: Holy Trinity of Reliability Testing - RGT
Today's episode is Part 3 of Holy Trinity of Reliability Testing. We discuss Reliability Growth Testing (RGT). Why do this test? How to do? What are the benefits? Check out other episodes of this 3-part series.
2023-10-23
18 min
Reliability Leader with Adam Bahret
RL#6-9: Holy Trinity of Reliability Testing - HALT
Today's episode is Part 2 of 3 of Holy Trinity of Reliability Testing. We discuss Highly Accelerated Life Testing (HALT). Why do this test? How to do? What are the benefits? Check out other episodes of this 3-part series.
2023-10-16
17 min
Reliability Leader with Adam Bahret
RL#6-8: Holy Trinity of Reliability Testing - ALT
Today's episode is about Accelerated Life Testing (ALT). This is considered one among the three testing methods that are considered the Holy Trinity of Reliability Testing. Why do this test? How to do? What are the benefits?
2023-10-10
16 min
Reliability Leader with Adam Bahret
RL#6-7: Management Styles with Jeff Gould
Jeff Gould joins the podcast again - this time to share his stories on different Management styles practiced in the industry. Management is a key part of Reliability Engineering projects & this episode gives insights to explore & experiment.
2023-09-26
37 min
Reliability Leader with Adam Bahret
RL# 6-6: Reinvention with Dr. Nadya
In this special episode, Dr. Nadya Zhexembayeva joins us to talk about her work - Reinvention. What is reinvention? Why this framework is needed? and how it can be applied to the product development process. Resources from Dr. Nadya: To test some of the reinvention tools with a community of 500+ professionals from all over the world, join the free live online Easy Reinvention Lab here. Get more data and insights shared by Dr. Nadya Zhexembayeva, download the free 85-page preview of her latest book, "The Chief Reinvention Officer Handbook: How to Thrive in...
2023-09-11
21 min
Reliability Leader with Adam Bahret
RL#6-5: Miki Rosenberg
Adam sits down with Guest Miki Rosenberg, VP of Strategic Technologies, Medtronic Surgical Robotics. In this episode, they discuss how to introduce & effectively execute Reliability Testing in a high-priority, fast-paced development program.
2023-09-04
19 min
Reliability Leader with Adam Bahret
RL#6-4: Nelson Rego
Guest Nelson Rego shares his perspectives on how to bring Reliability Culture into product development. Adam & Nelson discuss how to tie in specific outcomes of tasks to program goals, what to measure, and how to balance development with Time-to-market pressure.
2023-08-28
18 min
Reliability Leader with Adam Bahret
RL#6-3: Charles Jablonski Mueller Water Products
Charles Jablonski from Mueller Water Products talking about Accelerated Life Testing (ALT). Example cases, Learnings, and how it ties within the Product development program.
2023-08-21
20 min
Reliability Leader with Adam Bahret
RL#6-2: Better Demonstration Tests with Charles Recchia
In this informative episode, Charles Recchia shares his research paper on a new method to perform the Reliability Demonstration Test (RDT) with fewer sample units & higher statistical confidence. Adam & Charles discuss the method's implications on the overall Reliability program. Reference Links: Charles Recchia IIRW Conference Paper ASQ RRD Webinar on Chi-square corrections
2023-08-14
17 min
Reliability Leader with Adam Bahret
RL#6-1: Leyla Mirmomen - Optimuos
Episode Guest Leyla Mirmomen shares her journey to starting Optimuos and how her Engineering background has helped identify & provide services to clients. Adam explores how physics-based simulations could be applied to Reliability Engineering.
2023-08-07
20 min
Quality during Design
Reliability Engineering during Design, with Adam Bahret (A Chat with Cross-Functional Experts)
Send us a textDianna Deeney interviews Adam Bahret about reliability engineering during design: how product design engineers and product development leadership can incorporate reliability engineering.This interview is part of our series, “A Chat with Cross Functional Experts". Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they're involved and work with product design engineering teammates.About AdamAdam Ba...
2023-06-21
45 min
Reliability Leader with Adam Bahret
RL# 5-12: Chat with Dan Burrows on DOE
In this free flowing conversation, Dan Burrows shares his knowledge on Design of Experiments (DOE). What are the fundamentals & how is it being used in Relibaility Engineering.
2023-04-24
27 min
Reliability Leader with Adam Bahret
RL#5-11: Planning Reliability Tests for Bearings
How do you approach Reliability Testing for a bearing on a Robot System? This short episode discusses the different aspects to consider. L10 life is commonly quoted as a metric for bearing life. But to measure Reliability with confidence, individual operating conditions & system layouts should be considered.
2023-04-17
06 min
Reliability Leader with Adam Bahret
RL# 5-10: Weibull Analysis in a nutshell
A quick refresher on Weibull Analysis for Reliability Engineering. What is a Weibull plot? How are the results used in understanding the failure rates of the population? The episode explains a simple way to understand the complexity of the plots.
2023-04-10
08 min
Reliability Leader with Adam Bahret
RL# 5-9: Using 'Red Cell' to find weakness
Red Cell is an idea used in the military to create an elite unit of outsiders to intentionally launch an attack on oneself to uncover weakness. Similar techniques are used in hacking competitions, Bug finding bounties, & banking sector security. How can we adapt this for Reliability Engineering & use it during product development? The episode explores some of the ways it can be used to improve product reliability.
2023-04-03
07 min
Reliability Leader with Adam Bahret
RL# 5-8: Andre Kleyner on Reliability Engineering education
Andre and Adam discuss how reliability engineers grow in their careers and find sources for educational content. Andre shares how RAMS conference is different, how to teach reliability, and what has been his own journey. Andre Kleyner is a renowned author and editor for the Wiley series on Reliability & Quality.
2023-03-27
23 min
Reliability Leader with Adam Bahret
RL# 5-7: HALT stories with Neil Dotenbaugh: Live from RAMS
Neil Dotenbaugh from ESPEC shares real stories of how Time-to-market pressures teams to release the product without completing reliability tests and how HALT test results can inform the design team. We also discuss how to accelerate the parameters in accelerated testing and his latest conference paper: Doing HALT with fewer samples.
2023-03-20
17 min
Reliability Leader with Adam Bahret
RL# 5 - 6: Don't neglect Software Reliability with Dr. Kishor Trivedi: Live from RAMS
In this eye-opening episode, Dr. Kishor Trivedi from Duke University shares how software is a major cause of failures in complex systems. Shares ideas on how to treat software as a wearing-out component, how to test for failures, identify improvement areas, and plan software maintenance. He also stresses the need for more research on software reliability failures. Resource: Book "Handbook of Software Aging and Rejuvenation"
2023-03-13
15 min
Reliability Leader with Adam Bahret
RL# 5 - 5: Statistics in Reliability with Felix Chen: Live from RAMS
Felix Chen talks about how he got into the Reliability Engineering field and his current experience managing product failures. What metrics to use for reliability? How to best describe it to other stakeholders? How do metrics drive the program? He also highlights the importance of Statistics, and how it can be used to quantify the uncertainty in predicting Reliability.
2023-03-06
18 min
Reliability Leader with Adam Bahret
RL# 5-4: Choosing the right Training Program with Chris Jackson: Live from RAMS
Lots of resources are available to learn Reliability Engineering, how do you choose the best Reliability program to train your team? In this episode, Chris Jackson breaks down the factors to consider when choosing to invest in training programs, insights on whom to train among Organizational teams, and spills the beans on his next educational project.
2023-02-27
17 min
Reliability Leader with Adam Bahret
RL# 5-3 How Reliability ties to ESG goals with Charles Bourland: Live from RAMS
ESG goals are the talk at board meetings these days. In this episode, Charles Bourland from L3 Harris shares how Reliability engineering can contribute to the organizational ESG goals. Recorded live from RAMS Conference, Charles shares how we got started in Reliability and how his latest exploration into the world of ESG has taught about the wide impacts of reliability tools. Charles can be reached at: Charles Bourland | LinkedIn
2023-02-20
17 min
Reliability Leader with Adam Bahret
RL# 5-2 I catch up with Cami Page from ESPEC at RAMS
Cam Page takes some time from her exhibit at the RAMS conference to discuss HALT testing and how it has grown in multiple industries.
2023-02-13
13 min
Reliability Leader with Adam Bahret
RL #5-1 Wayne Nelson and Data Analysis
I was very fortunate to have Dr Wayne Nelson as a guest on Reliability Leader. We both attended the RAMS conference in Orlando this year and he was gracious enough to discuss his upcoming new edition of his 2003 book "How to Analyze Recurring Events Data."
2023-02-06
23 min
Modern CTO
Talent vs Tenacity with Adam Bahret, Founder of Apex Ridge Reliability
Today we’re talking to Adam Bahret, Founder of Apex Ridge Reliability. We discuss Adam’s revelatory motorcycle trip down the Pacific Coast Highway; the difference between talent and tenacity; and why the concept of time to market is a lie whereas time to reliability is the more efficient concept.All of this right here, right now, on the Modern CTO Podcast! Check out more of Alex and his podcast here - https://apexridge.com/podcasts/
2023-01-13
48 min
Reliability Leader with Adam Bahret
RL#4-12 How I almost got punched in the face at work
Setting out to build a new reliability department taught me a lot about the right way to integrate reliability into product development. I almost learned the really hard way, but luckily corrected my path in time.
2022-11-21
13 min
Reliability Leader with Adam Bahret
RL#4-11 Handling unforseen issues
Rick Sprenkle and I discuss how different personality types handle unforeseen issues when they arise.
2022-11-14
18 min
Reliability Leader with Adam Bahret
RL #4-10 Tim Looney and I discuss the Pioneers and Settlers in all organizations
Tim Looney and I discuss the different unofficial roles we find in all organizations including the "pioneers and the settlers." Tim Looney is the President of NorthEast Biomedical. A medical product design firm.
2022-11-07
21 min
Reliability Leader with Adam Bahret
RL#4-9 Personality types in our teams with guest Rick Sprenkle
Rick and I discuss some of the common personality types we find on design teams. The dynamics and interactions that unfold have a lot to do with how well a program runs.
2022-10-31
21 min
Reliability Leader with Adam Bahret
RL#4-8 Robust Ready and Risk Guidance -pt2 - Risk Guidance
The Motto for the Lightening Fast Reliability method is "Robust Ready and Risk Guidance." In this episode, we discuss what Risk Guidance is.
2022-10-24
11 min
Reliability Leader with Adam Bahret
RL#4-7 Robust Ready and Risk Guidance pt1 -Robust Ready
The Motto for the Lightening Fast Reliability method is "Robust Ready and Risk Guidance." In this episode we discuss what Robust Ready is.
2022-10-17
16 min
Reliability Leader with Adam Bahret
RL#4-6 When things go sideways, Guest Tim Looney
In product development we so often, or almost always, have a show stopper issue. This is a technical challenge we can't easily overcome or a simple problem with a difficult solution late in teh game. What do we do? Tim Looney, President of Northeast Biomedical, and I discuss some experiences and ideas on how to address it.
2022-10-10
23 min
Reliability Leader with Adam Bahret
RL#4-5 Best Design Practices with Tom Dutremble Acorn Product Development
Tom Dutremble, CEO of Acorn Product Development, joins us to talk about common pitfall and best practices in electro-mechanical product design. More about Acorn Product Development can be found at www.acronpd.com
2022-10-03
20 min
Reliability Leader with Adam Bahret
RL#4-4 Preventative Maintenance in Design
Do we consider all the ways preventative maintenance can effect design strategy?
2022-09-25
13 min
Reliability Leader with Adam Bahret
RL#4-3. Rich Harpster, Meaningful DFMEAs
Rich Harpster, founder of harpcosystems.com, joins us to talk about doing FMEA's with purpose. He has created methods that better connect the true design process to the FMEA method. The result is an FMEA team that is enthusiastic and feels purpose in using the tool. Rich can be contacted at richard.harpster@harpcosystems.com.
2022-09-19
26 min
Reliability Leader with Adam Bahret
RL#4-2 How We Train Upcoming Leaders, with Henry Chidgey
So often we identify leadership talent in technical people. They are marked for advancement but not always given the training needed to succeed. Henry Chidgey and I discuss how this process can be done different.
2022-09-12
18 min
Reliability Leader with Adam Bahret
RL#4-1 The Precision of Language
The fourth season of Reliability Leader has a them of "The Human Side of Engineering." In our first episode Jeff Gould joins me to discuss how language can have a tremendous effect on the success of technical programs.
2022-09-05
42 min
Reliability Leader with Adam Bahret
RL#3-12 Nancy Regan: Achieving Personal Goals and How it Connects to Reliability Centered Maintenance
Nancy and I share a passion for reliability. We also share a passion for maximizing performance of individuals. There is no way around the fact that how people operate effects how machines operate.
2022-07-03
20 min
Reliability Leader with Adam Bahret
RL#3-11. Jessica Musser: How to improve poor field service
Jessica shares a personal story about the experience of receiving poor field service as a consumer. Together we brainstorm on how the company could have improved the experience.
2022-06-27
21 min
Reliability Leader with Adam Bahret
RL#3-10 The Anchoring Methodology
In this episode I discuss the reliability anchoring methodology from the Reliability Culture tool kit. The anchoring tool ensures we are tracking if changes to a planed test will effect ROI in a manner that justifies cancelling or postponing that test.
2022-06-19
09 min
Reliability Leader with Adam Bahret
RL#3-9 Quality vs Reliability with Dan Burrows
In this episode my guest Dan Burrows, Director of Quality and Reliability at Solecta, discuss the difference between quality and reliability engineering. It's not as easy as you would think, and there is surely more than one answer.
2022-06-13
21 min
Reliability Leader with Adam Bahret
RL#3-8 It was a two meter wide thermal exhaust port leading to the core reactor
"The target area is only two meters wide. It's a small thermal exhaust port, right below the main port. The shaft leads directly to the reactor system." Do you know what that quote is from? If you do you are an awesome geek. if you don't I still think you will enjoy this episode about how reliability engineers think a little different from design engineers.
2022-06-05
11 min
Reliability Leader with Adam Bahret
RL#3-7 FMEA with guest Carl Carlson
My guest Carl Carlson and I discuss FMEA's and how they are best incorporated into product development programs. Carl is a thought leader in FMEA and the author of "Effective FMEAs". He can be contacted at cscarlson3@gmail.com
2022-05-15
24 min
Reliability Leader with Adam Bahret
RL#3-6 DFMEA
Design Failure Mode Effects Analysis (DFMEA) is one of the most important tools in a reliability program. If implemented correctly it will significantly improve efficiency in the design process. Implemented incorrectly it can be a devastating detour in what could have been a great produce development program. Let's talk about both.
2022-05-11
17 min
Modern CTO
Making Technology Useful with Adam Bahret, Reliability Engineering Consultant
Today we’re talking to Adam Bahret, an expert reliability engineering consultant, and owner of Apex Ridge Reliability; and we discuss how the CTO is often alone as the bridge between the technology and business sides of an organization, the value of being able to make great infographics, and the importance of getting constant feedback from your team. All of this right here, right now, on the Modern CTO Podcast! If you want to to talk to Adam Bahret about creating custom reliability solutions, learn more at http://www.apex...
2022-05-04
32 min
Reliability Leader with Adam Bahret
RL#3-5 Go from Prototype to Robust Design
How do we go from a prototype to robust design? There are a few easy steps ranging from correctly assessing what drives robust performance to testing driven design change.
2022-05-02
17 min
Reliability Leader with Adam Bahret
RL#3-4 The Good 'ol Standby
After reading a NASA guide on best practices for fastener retention (lock washers, nylock nuts, tapered threads, chemical bonding) I was surprised to find out that that the method used most in everyday life was effectively useless. Got me thinking, what else do we do in product design as a "best practice" only because we've always done it that way?
2022-04-26
08 min
Reliability Leader with Adam Bahret
RL#3-3 The Fastest Reliability Program
What is the most effective and fastest reliability program? It is simply the golden trinity of HALT, ALT, and RG. In thsi episode I dicsuss how to apply these tools with an extremely high ROI.
2022-04-18
20 min
Reliability Leader with Adam Bahret
RL#3-2. Perry Parendo and risk analysis
Perry and I discuss different types of risk and how to include them in program decisions. Perry Parendo is the founder of Perry's Solutions. He can be contacted at Perry@PerrysSolutions.com, or visit www.PerrysSolutions.com
2022-04-10
21 min
Reliability Leader with Adam Bahret
RL#3-1. Guest Bill Williams & Baseball
In this episode my guest Bill Williams and I discuss the probability of one woman being hit twice in the stands while watching a baseball game.
2022-04-03
17 min
Reliability Leader with Adam Bahret
RL #2-12 Discussion with Tim Looney from Northeast Biomed
Tim looney from North East Biomedical joins us to talk about best practices and common pitfalls in medical device design. Tim can be directly reached here.
2022-02-14
16 min
Reliability Leader with Adam Bahret
RL#2-11. Making a Team That Makes Reliable Products Guest: Achilleas Dorotheou
Achilleas Dorotheou, of Parker Hannifin, shares with us the journey of transforming a team of bright young engineer into a mature team that creates highly reliable products.
2022-02-07
24 min
Reliability Leader with Adam Bahret
RL#2-10 Why Would Anyone Want to Kill Alice?
In 1957 an unlikely event occurred, actually two events in sequence. The odds these two events would occur seem almost impossible, but reframing what happens makes it much more probable. There is an interesting lesson to extract from what occurred to Alice Roth on August 17th 1957 about the vantage point for statistics.
2022-01-31
15 min
Reliability Leader with Adam Bahret
RL#2-9 Focus Rotation
Products programs aim to grab maximum market share with a carefully crafted balance of product factors such as, technology, time to market, cost point, and reliability. Why do we so often not end up with a product that reflects that product factor balance? It's how the goals are transferred to the team. The Focus Rotation method is a tool to assist with making sure the full team holds the goal balance intended throughout the program.
2022-01-24
10 min
Reliability Leader with Adam Bahret
RL#2-8 Ann Marie Neufelder
Guest Ann Marie Neufelder from Mission Ready Software consulting joins me to discuss the most critical factors in developing highly reliable software. Ann Marie, with her team has created highly advanced models based on over 30 years of performance data. These models direct market leading companies in best development practices and the ability to predict reliability performance.
2022-01-17
22 min
Reliability Leader with Adam Bahret
RL#2-7 Software Reliability with Rick Sprenkle
Rick and I discuss how software development and reliability has evolved over the past decades. It has gone from simple debugging, to "lint" and is now transitioning into AI.
2022-01-10
26 min
Modern CTO
Building a Culture of Reliability with Adam Bahret, Owner and Reliability Engineer at Apex Ridge Reliability
Today we’re talking to Adam Bahret, Owner & Reliability Engineer at Apex Ridge Reliability. And we discuss what it’s like consulting for Boston Dynamics, Boeing, Amazon Robotics, and more. How to see the crazy high ROI of reliability engineering, and why it’s imperative to catch errors in a product early. All of this right here, right now, on the ModernCTO Podcast! Learn more about Apex Ridge and Reliability Culture at https://apexridge.comCheck out Adam's upcoming Webinar, The Alchemy of Rapidly Transforming New Technology into Mus...
2022-01-05
1h 01
Reliability Leader with Adam Bahret
RL#2-6 Software Reliability Fundamentals
A quick overview on how software reliability is different than electro-mechanical reliability.
2022-01-02
15 min
Reliability Leader with Adam Bahret
RL#2-5 Phantom's Contract
There should be someone else in the room when making program decisions. It's the customer. This is how to do it. The Phantom's Contract.
2021-12-27
13 min
Reliability Leader with Adam Bahret
RL#2-4 Anchoring Methodology
In this episode I review the Anchoring Methodology. It is a method to ensure teams get the best ROI from reliability tools by creating specific points for tool outputs that connect with eh higher-level program objectives.
2021-12-19
16 min
Reliability Leader with Adam Bahret
RL#2-3 Strategy Bounding
In this episode I discuss the tool Strategy Bounding. Strategy Bounding allows us to make quantitative decisions regarding balancing major program and product factors like time to market, cost point, reliability, new feature development
2021-12-05
15 min
Reliability Leader with Adam Bahret
Rl #2-2 Invention and inspiration
There are so many places to find inspiration for invention and improved design. This episode starts with a story about how one of the largest companies in the world today started by finding a solution to a problem in a separate industry. I then discuss a few simple ways to use innovation to improve products early in your development process.
2021-11-28
18 min
Reliability Leader with Adam Bahret
RL#2-1 Customer Complaint
The earliest documented customer complaint that has been discovered is from 1750 BC. It was very specific in the issue with the product and was written and delivered in a manner that indicated the customer was very upset. What can we learn from this dynamic of customer and merchant that has been a staple of business since the dawn of man?
2021-11-21
19 min
Reliability Leader with Adam Bahret
RL#1-12: Time to Reliability
I discuss the concept of "Time to Reliability." Time to Reliability is considered the total time from design concept up until the moment when a product is in the customer’s hands performing to the standard of its reliability goals. In a traditional design process, this is often not the same as "Time to Market." A low-reliability product release will require a "Recovery" phase after the initial release. This post-release phase demands engineering resources and great expenses to both the manufacturer and the customer. The recovery phase concludes once the product is performing to its intended reliability goals. In a hi...
2021-10-31
14 min
Reliability Leader with Adam Bahret
RL#1-11: How to Patent Safety
Guests Frank Bruno and Bill Kennedy, along with myself, discuss the benefits of patenting innovations that were specifically created to increase product safety. Not only can these patents provide the documentation necessary to defend against litigation, but they can also be sufficient in deterring litigation altogether. Frank A. Bruno is a partner at White and Williams in Philadelphia and chair of the Intellectual Property Practice Group. He is a technology lawyer who focuses on patent law. William D. Kennedy is a partner at White and Williams. He is a trial and appellate litigator and defends...
2021-10-20
22 min
Reliability Leader with Adam Bahret
RL#1-10: It's Wise to Patent Safety Features with Bill Kennedy
Bill Kennedy, from White and Williams law firm, joins me to talk about the benefits of patenting safety features. If litigation occurs from failures and consequently causes injury or property damage, the result all comes down to proving intent. If features were created specifically to enhance safety, why not patent them so that they are fully documented. This is a great foundation for building a defense case. More info on Bill at the White and Williams website.
2021-10-17
17 min
Reliability Leader with Adam Bahret
RL#1-9: Passion and the Sideswipe
Why are we so passionate about reliability engineering? More specifically, why am I so passionate about it? Great question, in this episode I dive into my love for reliability engineering. As a preview, it all started at a cocktail reception. I had an interesting conversation with an executive who had no experience in product development. He asked about what I do for work and, as I described it, he saw how excited I was about reliability engineering. He even stopped me at one point just to express such. It got me thinking afterward, "Why do I love it so mu...
2021-10-10
16 min
Reliability Leader with Adam Bahret
RL#1-8: Problem Solving with Mark Wirth | Part 2
Mark Wirth returns to continue our discussion (from episode 7) on how to apply the best problem-solving techniques to any situation. There were so many great topics up for discussion, we just couldn’t fit it all in one episode. More on Mark at solverellc.com
2021-10-03
24 min
Reliability Leader with Adam Bahret
RL#1-7: Problem Solving Techniques with Mark Wirth
Mark Wirth, a problem-solving expert, and I have a great conversation about how a complex technique should be applied to an individual problem. It's a Goldilocks situation; not too much and not too little. But how can we know before we start? Mark describes four critical factors that can't be compromised. More on Mark at solverellc.com
2021-09-26
22 min
Reliability Leader with Adam Bahret
RL#1-6: Architecture Before Action
We so often look to save time by jumping into a project unprepared. It appears that going forward as quickly as possible with what we think is a well-thought-out idea is going to save time. Well, as we all know, hindsight is 20/20. In this episode, I discuss how, in retrospect, we often see that time would have actually been saved by investing time to create a more detailed and research-based plan. These plans are our architectural drawings for action.
2021-09-19
12 min
Reliability Leader with Adam Bahret
RL#1-5: From a Design Experts Perspective, What Can Leaders Do to Ensure They Make the Right Product? with Ken Haven
Ken Haven is the CEO of Acorn Product Development. Acorn is one of the world leaders in electro-mechanical product design. As a consulting firm, they see design in practice across all industries and companies of any size imaginable. We get to hear Ken's unique perspective on common pitfalls that result from not designing the product intended. More on Acorn can be found at https://www.acornpd.com/
2021-09-11
22 min
Reliability Leader with Adam Bahret
RL#1-4: Bringing Leadership Coaching to Product Development with Henry Chidgey
My good friend Henry Chidgey joins the show to apply his many decades of experience coaching executives to a role-playing segment centered in product development. More info on Henry can be found at https://henrychidgey.com/
2021-09-04
24 min
Reliability Leader with Adam Bahret
RL#1-3: Assessment
I discuss how organizational reliability assessments work. Key points include: Where did the methodology come from? How are they done? What does the organization do with the assessment results?
2021-08-29
22 min
Reliability Leader with Adam Bahret
RL#1-2: Silos and DfR with Jim McLinn
Jim McLinn joins us to share wisdom from his 40 years of helping organizations get the most from Design for Reliability (DfR). We focus on the multi-decade transition the industry has undergone from silo-style organizations to integrated organizations. Most importantly, how that change has affected reliability engineering’s ability to influence design early on in development.
2021-08-20
28 min
Reliability Leader with Adam Bahret
RL#1-1: What is Reliability Culture?
I discuss our milestone of reaching the fourth phase of the practice of reliability engineering, Reliability Culture. Reliability as a discipline in product development started with the simple strategy of "over design." As a refresher, we started with big, heavy, and strong items to accomplish a task. If these weren’t getting the job done, we tried something even bigger and stronger. Phase two was the use of statistics and analysis to predict performance and adjust designs accordingly while Phase three was the Design for Reliability philosophy. Now in phase four, Reliability Culture, we are applying methods and tools to c...
2021-08-12
21 min
Dare to Know: Interviews with Quality and Reliability Thought Leaders | Hosted by Tim Rodgers
DTK Adam Bahret Consultant
Adam Bahret, Consultant Tim Rodgers interviews Adam Bahret concerning Adam’s observations and advice concerning testing best practices. Adam Bahret is the owner and lead reliability engineer at Apex Ridge Reliability, a full-service consulting firm in Salem, Massachusetts. Adam has worked as a reliability engineer and manager for over 20 years in a variety of industries, and he has built reliability engineering organizations from scratch. He has a BS and MS in mechanical engineering. In this episode, Adam Bahret discusses: Cultural differences and attitudes about reliability The risks of using co...
2015-10-01
25 min