Shows
AM Insider"Longtimer" (The Everett Files)Send us a textThis episode of the AM Insider podcast is hosted by Justin Hopkins and Dustin Kloempken. It is part of a miniseries focused on the beginnings of additive manufacturing (AM), aiming to share experiences from industry veterans.The guest is Darin Everett, who is referred to as an industry "longtimer". He joined Stratasys in 1999 when the company was relatively small, starting at $28.5 million. Darin agreed with the common observation that the industry’s start-up era was "darn fun" and dynamic.Career and Focus at StratasysDarin studied me...
2025-10-2041 min
AM InsiderBeyond the 'Print' Button: 20 Years of Hacking, Hip Cups, and FDA HurdlesSend us a textThis podcast episode of "AM Insider" features an interview with Ryan Kircher, a principal additive manufacturing engineer at RMS Company, a medical device contract manufacturer. The discussion centers on the adoption of additive manufacturing (AM), specifically within the medical device industry. Kircher shares his 20 years of experience in the field, detailing the challenges and successes of using AM for medical implants, including the complexities of FDA regulations, process validation, and quality control. The conversation also explores the economic considerations and the integration of AM with traditional manufacturing processes, highlighting how these factors influence...
2025-10-0658 min
AM InsiderThe Genesis and Future of 3D Printing (The Kulkarni Files)Send us a text This episode features an interview with Rajeev Kulkarni, a seasoned professional in the additive manufacturing industry, who shares his extensive experience and insights into the history, evolution, and future of 3D printing. Rajeev discusses his early contributions to the field, including the invention of support generation for SLA and the creation of the STL file format, highlighting the collaborative effort required for innovation and the importance of focusing on problem-solving and applications rather than just technology. He also offers advice for newcomers and executives in the industry, emphasizing the need to view 3D p...
2025-09-221h 14
AM InsiderAdditive Manufacturing's Evolution and Future (The Mortzfield Files)Send us a textThis episode of AM Insider features a special discussion on the history and evolution of the additive manufacturing (AM) industry. Hosts Justin Hopkins and Dustin Kloempken welcome Kevin Mortzfield, an industry veteran who began his career in late 1994, to share his extensive experience.Kevin Mortzfield's background includes working at 3D Systems as an associate applications engineer, where he started with stereolithography (SLA) on machines like the SLA 250. He then moved to Masco Corporation, running various 3D printing technologies (SLA, SLS, Objet) and managing...
2025-09-0851 min
AM InsiderRising Tides (The Heller Files)Send us a text This episode of AM Insider, hosted by Justin Hopkins and Dustin Kloempken, dives deep into the cyclical nature of innovation and adoption within the additive manufacturing industry. The discussion explores the recurring challenges and breakthrough moments that have shaped its journey from the early days to the present.I. Innovation Cycles in Additive Manufacturing (AM)The AM industry evolves in waves, with renewed excitement and innovation every 7–10 years. Companies have shifted from a “build it and hope” mindset to a market-first approach, identifying custome...
2025-08-0818 min
AM InsiderThe Recurring Cycles of Additive Manufacturing (The Heller Files)Send us a textThis podcast episode, "The Recurring Cycles of Additive Manufacturing," from AM Insider, explores the challenges and cyclical nature of additive manufacturing adoption Key takeaways include:The "David and Goliath" Problem: The industry faces the ongoing challenge of differentiating between expensive industrial 3D printers (costing $30,000 to hundreds of thousands) and affordable prosumer/consumer models ($500-$2,000) This creates a need to educate customers and manage their expectations, as many are attracted by price but lack understanding of capabilities.Recurring Industry Cy...
2025-07-2525 min
AM InsiderProduct Positioning in Additive Manufacturing (The Heller Files)Send us a textThis episode explores the evolving art and science of product positioning in the additive manufacturing (AM) industry, highlighting how companies have adapted their strategies over time to educate markets, differentiate offerings, and manage internal dynamics.From Rivalry to RelationshipsIn the 1990s, the AM industry was a battleground of a few fierce competitors. Newcomers often overpromised due to inexperience, and the market felt like a zero-sum game. Fast forward to today, and the tone has shifted—collaboration and cross-company friendships are more common, re...
2025-07-1117 min
AM InsiderThe Origins and Popularization of 3D Printing (The Heller Files)Send us a textThis episode dives into the fascinating evolution of the term "3D printing", tracing its murky origins and eventual mainstream adoption. While early usage is linked to MIT in the 1990s, it was Stratasys that played a pivotal role in popularizing the term—driven by a need to differentiate its lower-cost Dimension machines from high-end additive manufacturing systems.Listeners learn how marketing strategy, sales training, and even a “swear jar” for misused terminology helped shape internal language at Stratasys. Meanwhile, the broader industry wrestled with c...
2025-06-2719 min
AM InsiderEndeavorSend us a textThis episode features a discussion between Justin Hopkins and Dustin Kloempken of AM Insider and their guest, Phil Arnold, founder of Endeavor 3D. The conversation focuses on the challenges and strategies involved in starting and growing a contract manufacturing business within the additive manufacturing industry. Arnold shares his experiences, highlighting the importance of rapid decision-making, investing heavily in equipment, learning from failures, and building a strong team. They also explore the potential impact of artificial intelligence and geopolitical factors on the future of additive manufacturing. The discussion underscores the capital-intensive nature of...
2025-05-3044 min
AM InsiderChasing ButterfliesSend us a textThis podcast episode of AM Insider features a discussion with Brent Ewald, a software development manager at Autodesk, about his diverse career journey within the additive manufacturing space. The hosts, Justin Hopkins and Dustin Kloempken, explore Ewald's transition from mechanical engineering and R&D in 3D printing at HP to software development. Their conversation examines the evolution of software in additive manufacturing, the importance of data analysis, and the future potential of technologies like implicit modeling and standardized file formats. They also touch upon the skills needed for those entering the software...
2025-04-1851 min
AM InsiderGet your Stubby onSend us a textThis podcast episode of AM Insider features a conversation with Derek McCurry, the owner of Stubby Nozzle Co. McCurry shares his journey from working in additive manufacturing marketing to establishing his own business designing, manufacturing, and selling 3D-printed car care products, specifically leaf blower nozzles for drying vehicles. The discussion covers his background as a mechanical engineer and marketer, the evolution of his business from Facebook Marketplace to his own website and major online retailers, and the benefits and challenges of using 3D printing for final product manufacturing. McCurry offers insights into...
2025-03-2546 min
AM InsiderNew BeginningsSend us a textThis podcast episode features Amos Breyfogle, an experienced professional in the additive manufacturing (AM) industry, who shares his diverse career journey and offers insights on navigating the AM landscape. Key topics include how to enter, grow, and transition within the AM industry, the importance of people skills, career longevity, negotiation tactics, and the potential future of mass customization in AM. Amos also discusses his current entrepreneurial venture in New Zealand, focusing on outdoor sporting goods. Key ThemesNavigating an Unconventional Career Path i...
2025-01-2952 min
AM InsiderSecrets to SuccessSend us a textIn this episode of the AM Insider podcast, hosts Dustin Kloempken and Justin Hopkins engage with marketing expert Ryan Hayford to explore the critical role of marketing in the additive manufacturing industry. They discuss the unique challenges marketers face when targeting engineers, the importance of understanding customer journeys, and the need for effective communication across departments. Ryan shares insights on successful marketing campaigns, measuring success, and the balance between fun and practical marketing strategies. The conversation also highlights innovative applications in the industry and key resources for marketers.Takeaways
2024-10-0153 min
AM Insider50cc of GreevenSend us a text John Greeven, a former HP employee and current professor at Oregon State University, discusses his journey from the oil industry to additive manufacturing. He shares his experience working with 3D printing technology and its applications in various projects, including racing teams and land speed records. Greeven emphasizes the importance of a diverse team and a mindset that challenges traditional approaches. He also highlights the role of 3D printing in optimizing designs and achieving better results. In this conversation, John Greeven discusses the importance of leveraging existing ideas and using AI as a helpful too...
2024-08-3054 min
AM InsiderDigital FashionSend us a textDanit Peleg, a 3D printing fashion designer, discusses her work in the fashion industry and the potential of 3D printing in fashion. She explains her research on developing sustainable and flexible materials that behave like real fabric. Danit shares her journey of creating the world's first fashion collection printed entirely using desktop 3D printers. She also talks about her website and online course where she teaches others how to create their own 3D printed textiles. The conversation explores the challenges and opportunities of 3D printing in fashion, including the need for faster printers...
2024-07-2652 min
AM InsiderYou down with O&P - Yeah you know me - Part 2Send us a textIn part two we discuss the impact of additive manufacturing (AM) on orthotics and prosthetics, noting its promise for efficient orthotic fabrication despite being less discussed. They emphasize the importance of technical expertise and anticipate AM's growth in orthotics, particularly in specialized areas. Medicare's recognition of AM for reimbursement is mentioned, with a caution against overstepping billing boundaries. They foresee AM's continued integration in orthotic care, citing benefits like improved patient satisfaction and reduced follow-up visits. Additionally, they highlight AM's potential for global accessibility to prosthetic and orthotic care. Brent recommends resources like...
2024-06-1437 min
AM InsiderYou down with O&P - Yeah you know me - Part 1Send us a textIn this conversation, Justin, Brent, and Dustin discuss the importance of simplicity and the need to keep learning and evolving in the additive manufacturing industry. The main focus of the conversation is on Brent's work in orthotics and prosthetics, and how he has used additive manufacturing to improve patient outcomes. They discuss the challenges and successes of implementing 3D printing in this field, as well as the potential for scaling and expanding access to prosthetic care worldwide. The conversation covers various topics related to the future of 3D printing in the orthotics and...
2024-06-0146 min
AM InsiderFalling Into AdditiveSend us a textIn this conversation, the hosts, Justin and Dustin, interview Danny, a guest with extensive experience in the additive manufacturing (AM) industry. Danny shares his journey in AM, starting from working at a 3D printing startup to his current role in R&D for a company developing a new battery technology. The conversation touches on topics such as the evolution of the AM industry, the challenges of working in regulated industries, and the importance of digital fabrication. The hosts and guest also discuss the term 'digital fabricator' and its implications for individuals who work...
2024-04-301h 17
AM InsiderTo be or Spokbee? Mass CustomizationSend us a textIn this episode Mac Cameron, CEO of Spokbee, discusses the challenges and opportunities in mass customization and personalization in the additive manufacturing industry. He highlights the importance of design and the need for talented designers to create customized products. Mac also discusses the hurdles in implementing mass customization, including the consistency and reliability of 3D printed parts and the cost of production. He shares his motivation for working in this space and the potential for AI and software advancements to revolutionize the industry.
2024-03-261h 12
AM InsiderDon't Break My Heart!Send us a textWelcome to AM Insider! Today, we explore the transformative realms of 4D printing and bioprinting, revealing potential game-changers. Picture orthopedic implants seamlessly integrating with the body using bioabsorbable materials. Envision a bioprinted pancreas as a functional organ substitute regulating blood sugar for diabetic patients. Delve into tissue engineering advancements, from tissue regeneration to custom organ creation.However, innovation brings responsibility. Our discussion delves into challenges in development, regulatory navigation, ethics, and safety. Future breakthroughs rely on collaboration, material science, and understanding biological-synthetic interactions.Embark on this journey into the...
2024-02-071h 14
AM InsiderBeyond the Printed FinishSend us a textIn this episode, the hosts, Justin and Dustin, discuss the importance of considering factors like time, cost, and quality when deciding on the finishing of 3D printed parts. They introduce Paul DeWys, the owner and sales engineer of Forerunner 3D, a service bureau in western Michigan. Paul shares the background of his company's transition from SLA to HP MJF printing and the challenges they faced with limited color options. He explains how they discovered and adopted Cerakote, a ceramic-based coating from the firearms industry, for 3D printed parts. The discussion emphasizes the balance...
2023-12-151h 20AM InsiderThere isn't anything "Yeezy" about it! (Prototyping Footwear)Send us a textIn this episode we explore the Footwear Industry with Cesar Idrobo (Former Head Footwear Pattern and Sample Maker for Yeezy). Learn what it takes to produce some of the most innovative shoes on the market.
2023-11-231h 06AM InsiderWhat the heck is an Application EngineerSend us a textIn this episode, we talk about what is an Applications Engineer and take a deep dive into the world of 3D printing. Our guests discuss how additive manufacturing is revolutionizing the way we design, create and build everything from aerospace parts to medical equipment. We explore the various functions of an Application Engineer and what makes an AE go from good to great. Our guests also share some of the challenges and opportunities that come with working in this rapidly-evolving field, and how they are pushing the boundaries of what's possible in manufacturing...
2023-10-301h 10