Shows
Lean 911Stop Misusing the 2-Bin Kanban SystemMark DeLuzio discusses how the 2-Bin Kanban is meant to ensure the operator does not run out of parts. Find out why it should not be used to structure your primary Kanban system.
2026-01-1515 min
Constitution SolutionAmerica's Debt Crisis - How You Will Pay...Again!Mark DeLuzio discusses the debt crisis, which currently stands at $38 trillion, while the money supply is $22 trillion as of this episode. How with the government address this issue? Mark reviews the five options the government has, and you will not like any of them. Get ready once again to bail out our spend-happy government.
2026-01-1557 minLean 911Stop Misusing the 2-Bin Kanban SystemMark DeLuzio discusses how the 2-Bin Kanban is meant to ensure the operator does not run out of parts. Find out why it should not be used to structure your primary Kanban system.
2026-01-1515 minConstitution SolutionMy Conversation with Senator Tom Cotton (R-AR)Mark DeLuzio discusses his interaction with Senator Tom Cotton and the challenging questions he posed to the Senator.
2026-01-0833 minLean 911Let's Make 2026 a Year of "Return to the Basics"Mark DeLuzio discusses the confusion that exists in the Lean Community, and the Lean Consulting industry and academia are primarily to blame. Returning to Lean Basics and ignoring distractions like Kata, Gemba Walks, Lean certifications, and other consulting “innovations,” which are designed to sell books and consulting services.
2026-01-0841 minLean 911Let's Make 2026 a Year of "Return to the Basics"Mark DeLuzio discusses the confusion that exists in the Lean Community, and the Lean Consulting industry and academia are primarily to blame. Returning to Lean Basics and ignoring distractions like Kata, Gemba Walks, Lean certifications, and other consulting “innovations,” which are designed to sell books and consulting services.
2026-01-0841 minLean 911Where Are The Engineers?Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering, which he calls "Catalogue Engineers."
2025-12-1519 minLean 911Where Are The Engineers?Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering, which he calls "Catalogue Engineers."
2025-12-1519 minConstitution SolutionA Well-Informed Citizenry Is the Best Defense Against TyrannyMark DeLuzio discusses how our ignorance of the Constitution, civics, and history provides an open door to tyranny from government officials who are counting on our lack of knowledge.
2025-12-0120 minLean 911Do You Really Understand the Toyota Production System House?Mark DeLuzio discusses how the TPS House is not a set of tools, but a way of thinking, and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the downfall of many companies starting a Lean transformation.
2025-11-1535 minLean 911Do You Really Understand the Toyota Production System House?Mark DeLuzio discusses how the TPS House is not a set of tools, but a way of thinking, and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the downfall of many companies starting a Lean transformation.
2025-11-1535 minConstitution SolutionArticle VI - Ignoring The Supremacy Clause Must Stop!Mark DeLuzio discusses how state and local governments are snubbing their nose at Federal Law. In fact, members of Congress are supporting such measures. Mark outlines this growing movement to disregard federal laws, which take precedence over state and local laws.
2025-11-1521 minConstitution SolutionThe Genius of The Electoral CollegeMark DeLuzio discusses the Electoral College and its benefits. He will also outline the arguments against it and explain how the Founding Fathers’ compromise in developing the Electoral College was ingenious.
2025-11-0117 minLean 911How Do You Price Your Product?Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead.
2025-11-0116 minLean 911How Do You Price Your Product?Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead.
2025-11-0116 minConstitution SolutionThe Pros and Cons of Term LimitsMark DeLuzio discusses the pros and cons of the term limit debate as well as the Founding Fathers' opinions on term limits. Learn how Mark feels that term limits are unconstitutional and are a band-aid that will not cure poor government.
2025-10-1529 minLean 911Stop Measuring ProductivityMark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes, which will, in turn, drive improved productivity.
2025-10-1514 minLean 911Stop Measuring ProductivityMark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes, which will, in turn, drive improved productivity.
2025-10-1514 minLean 911Institutionalized Waste from Mura and MuriMark DeLuzio discusses the institutionalized waste of Mura and Muri, and if left unchallenged, it will derail a Lean transformation.
2025-10-0126 minConstitution SolutionThe Mind of the Voter - Stories from the Campaign TrailMark DeLuzio discusses his 2022 campaign run for US Congress in the State of Arizona. He discusses the questions asked of him and other interesting events that lead one to believe the American voters are extremely misinformed about the issues and their government. He also learned of the pain inflicted on our Citizens by those politicians who took an oath to protect their rights.
2025-10-0143 minLean 911Institutionalized Waste from Mura and MuriMark DeLuzio discusses the institutionalized waste of Mura and Muri, and if left unchallenged, it will derail a Lean transformation.
2025-10-0126 minLean 911Lessons from the Danaher Business System Office III - Humble Errors: Mistakes We Made when Creating the Danaher Business SystemMark DeLuzio discusses the errors made when architecting the Danaher Business System and the things he would do differently today.
2025-09-1543 minLean 911Lessons from the Danaher Business System Office III - Humble Errors: Mistakes We Made when Creating the Danaher Business SystemMark DeLuzio discusses the errors made when architecting the Danaher Business System and the things he would do differently today.
2025-09-1543 minConstitution SolutionThe Illiterate American - How our Public Education System Should be Reformed to create a More Perfect UnionMark DeLuzio discusses his thoughts on how to better educate our impressionable youth by reforming public education. He discusses changes he would make to the existing curriculum used in most schools today and discusses those courses that should be deprioritized or eliminated.
2025-09-1536 minConstitution SolutionThe General Welfare Clause and the Supreme Court - How the Government Owns YouMark DeLuzio discusses how the Supreme Court’s loose interpretation of the General Welfare Clause has allowed for overreach by the Federal Government, violating the 10th Amendment and infringing on States' Rights. He discusses some of the landmark cases that forever changed the Founders’ notion of a limited Federal government.
2025-08-1845 minLean 911Lessons from the Danaher Business System Office I - Do You Have a Purpose?Many Lean transformations commence without understanding why, and the communications to employees are poor or nonexistent. Mark DeLuzio talks about this failure mode and why it is essential to answer the question, “What’s in it for me?”
2025-08-1838 minLean 911Lessons from the Danaher Business System Office I - Do You Have a Purpose?Many Lean transformations commence without understanding why, and the communications to employees are poor or nonexistent. Mark DeLuzio talks about this failure mode and why it is essential to answer the question, “What’s in it for me?”
2025-08-1838 minLean 911Problem Solving IX - Are you a Critical Thinker? The Mindset of a Problem SolverMark DeLuzio discusses the rules and mindset needed to be an effective critical thinker, which is essential to effective problem-solving. Every Lean coach needs to know how to solve problems effectively. Unfortunately, this knowledge is not widespread. Learn the skills required to take your problem-solving abilities to the next level.
2025-08-0139 minConstitution SolutionDo We Have a Government Framework We Can Count On?Mark DeLuzio talks about how the fundamentals of our government, as outlined by our Founding Fathers, can no longer be taken as a given. American citizens do not know what to expect from one administration to another. From ignoring our laws to the rule of law, social experiments, retirement policies, and tax laws, we do not have a government that remains consistent from one administration to the next.
2025-08-0127 minLean 911Problem Solving IX - Are you a Critical Thinker? The Mindset of a Problem SolverMark DeLuzio discusses the rules and mindset needed to be an effective critical thinker, which is essential to effective problem-solving. Every Lean coach needs to know how to solve problems effectively. Unfortunately, this knowledge is not widespread. Learn the skills required to take your problem-solving abilities to the next level.
2025-08-0139 minConstitution SolutionSetting the Record Straight on Slavery in AmericaMark DeLuzio dispels the inaccuracies prevalent in America regarding the history of slavery. From its history to the Founding Fathers and the present day, this episode is crucial to understanding the events surrounding slavery in America.
2025-07-1832 minLean 911How Compensation Systems Can Kill a Lean TransformationIf your Lean transformation feels like it's stuck, your compensation system might be part of the problem. In this episode, Mark tackles a question from Finland about how incentives influence behavior, often in ways that completely undercut Lean principles.
He shares how traditional pay structures and metrics, especially those tied to cost and output, often reward the wrong actions. You'll hear examples from the shop floor to the C-suite, including a mining company that saved money on parts but paid the price in lost production.
Mark draws on his experience leading the Danaher Business System...
2025-07-1531 minLean 911How Compensation Systems Can Kill a Lean TransformationIf your Lean transformation feels like it's stuck, your compensation system might be part of the problem. In this episode, Mark tackles a question from Finland about how incentives influence behavior, often in ways that completely undercut Lean principles.
He shares how traditional pay structures and metrics, especially those tied to cost and output, often reward the wrong actions. You'll hear examples from the shop floor to the C-suite, including a mining company that saved money on parts but paid the price in lost production.
Mark draws on his experience leading the Danaher Business System...
2025-07-1531 minLean 911Why the Danaher Business System Was Successful - The Answer May Surprise You!Mark DeLuzio discusses the intangibles that made all the difference to the success of the Danaher Business System. He also discussed the main ingredients of DBS, the 5Ps: Purpose, Principles, People, Plan, Process.
2025-07-0147 minLean 911Why the Danaher Business System Was Successful - The Answer May Surprise You!Mark DeLuzio discusses the intangibles that made all the difference to the success of the Danaher Business System. He also discussed the main ingredients of DBS, the 5Ps: Purpose, Principles, People, Plan, Process.
2025-07-0147 minConstitution SolutionArticle IV - The Guarantee Clause - The Duty to Protect Against InvasionsMark DeLuzio Talks about how the President is within his Constitutional authority to protect American citizens against invasions and domestic violence. In fact, it is his obligation to do so, and in concert with his sworn oath of office.
2025-06-1525 minLean 911The Problem with OEE and Absorption AccountingSome metrics were never meant to survive in a Lean world. OEE and absorption accounting might sound smart on paper, but they push the exact behaviors that wreck flow, bury quality issues, and inflate inventory. The result? A system that looks efficient but delivers chaos.
Mark DeLuzio breaks down how these outdated measures keep companies locked in batch production and bad habits. He shares firsthand stories from the factory floor and the boardroom, including a jaw-dropping moment with a CFO who learned the hard way that ROI is not a reason to keep machines running at all...
2025-06-1529 minLean 911The Problem with OEE and Absorption AccountingSome metrics were never meant to survive in a Lean world. OEE and absorption accounting might sound smart on paper, but they push the exact behaviors that wreck flow, bury quality issues, and inflate inventory. The result? A system that looks efficient but delivers chaos.
Mark DeLuzio breaks down how these outdated measures keep companies locked in batch production and bad habits. He shares firsthand stories from the factory floor and the boardroom, including a jaw-dropping moment with a CFO who learned the hard way that ROI is not a reason to keep machines running at all...
2025-06-1529 minConstitution SolutionTariffs and the ConstitutionAmerica wasn’t built on income taxes. It was built on tariffs. For over a century, tariffs funded the federal government and helped protect U.S. industry while keeping government small and accountable. But everything changed when Congress handed over its authority to the executive branch.
This episode lays out how that power transfer violates the Constitution, even if the policy outcome feels right. Mark DeLuzio explains why only Congress can lawfully impose tariffs and why relying on presidential action sets a dangerous precedent. He walks through how Marxist ideas like the progressive income tax replaced tariffs, we...
2025-06-0145 minLean 911Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Mark's Anything)Replay from our live April 7 webinar.
Most Lean initiatives stall because leaders chase tools instead of building capability. In this rare unfiltered session, Mark DeLuzio teams up with seasoned transformation veteran Mark Forkun for a blunt conversation on the realities of Lean, why most organizations fake it, and what it takes to get results that last.
From the hidden failure of matrix org charts to the silent sabotage of cost accounting, this webinar replay is a wake-up call for anyone tired of surface-level improvement. You'll hear how Toyota's true strength isn't what's on the walls...
2025-06-011h 27Lean 911Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Mark's Anything)Replay from our live April 7 webinar.
Most Lean initiatives stall because leaders chase tools instead of building capability. In this rare unfiltered session, Mark DeLuzio teams up with seasoned transformation veteran Mark Forkun for a blunt conversation on the realities of Lean, why most organizations fake it, and what it takes to get results that last.
From the hidden failure of matrix org charts to the silent sabotage of cost accounting, this webinar replay is a wake-up call for anyone tired of surface-level improvement. You'll hear how Toyota's true strength isn't what's on the walls...
2025-06-011h 27Constitution SolutionHow Cancel Culture Is Designed to Control YouThe forces tearing America apart are not new. They are rooted in a dangerous ideology that's been growing quietly for decades. Drawing a straight line from Karl Marx’s Communist Manifesto to today's cancel culture, censorship, and obsession with "equity," Mark DeLuzio tells how resentment-based politics are weaponized to pit Americans against one another.
Understand the strategic vision for dividing by race, gender, income, and faith. Hear why our Founders' warnings are more relevant than ever and why understanding the true oppressors is critical to protecting your family, faith, and freedom. This episode equips you with the kn...
2025-05-1550 minLean 911Problem Solving VIII - Defining the Span of Control to Enable Problem SolvingIn this episode, Mark DeLuzio talks about Lean Horizons' Managing Director Jon Boucher discussing the span of control necessary for problem-solving. In particular, Mark and Jon address the following:
What is span of control, and why is it important for any lean journey
Problem Solving – What is the definition of a problem?
What is meant by standards? How do you begin, how deep do you go, and what is the timeline?
What is the purpose of a line? (to expose the problems)
Who "owns" problem-solving? What is the role of the operator?
2025-05-151h 02Lean 911Problem Solving VIII - Defining the Span of Control to Enable Problem SolvingIn this episode, Mark DeLuzio talks about Lean Horizons' Managing Director Jon Boucher discussing the span of control necessary for problem-solving. In particular, Mark and Jon address the following:
What is span of control, and why is it important for any lean journey
Problem Solving – What is the definition of a problem?
What is meant by standards? How do you begin, how deep do you go, and what is the timeline?
What is the purpose of a line? (to expose the problems)
Who "owns" problem-solving? What is the role of the operator?
2025-05-151h 02Lean 911Why Don't Your Leaders Listen to You?In this episode, Mark DeLuzio talks about why Lean/CI people are not being listened to and gives sage advice as to how to reverse this trend.
2025-05-0113 minLean 911Why Don't Your Leaders Listen to You?In this episode, Mark DeLuzio talks about why Lean/CI people are not being listened to and gives sage advice as to how to reverse this trend.
2025-05-0113 minLean 911Mark's Favorite Lean Financial Metric - Free Cash Flow as % of Net IncomeDo you want to get the attention of leadership? Then you need to speak their language. In this episode, Mark DeLuzio discusses FCF %NI and why this measure is key to a successful Lean transformation.
2025-04-1522 minLean 911Mark's Favorite Lean Financial Metric - Free Cash Flow as % of Net IncomeDo you want to get the attention of leadership? Then you need to speak their language. In this episode, Mark DeLuzio discusses FCF %NI and why this measure is key to a successful Lean transformation.
2025-04-1522 minLean 911Target Costing - Make Money on Job #1Mark discusses building profitability into the design process via the Target Costing methodology. Roughly 70% of a product’s cost is baked into the product's design and process, leaving only 30% to Kaizen (post-design). Learn from Mark’s experience as CFO of Danaher’s JAKE Brake, where Target Costing played a significant role in JAKE’s profitability.
2025-03-0111 minLean 911Target Costing - Make Money on Job #1Mark discusses building profitability into the design process via the Target Costing methodology. Roughly 70% of a product’s cost is baked into the product's design and process, leaving only 30% to Kaizen (post-design). Learn from Mark’s experience as CFO of Danaher’s JAKE Brake, where Target Costing played a significant role in JAKE’s profitability.
2025-03-0111 minLean 911Why Aren't There More Value Stream Organizations?Mark talks about the types of Value Stream organizations and their benefits. But why are organizations reluctant to move to a Value Stream structure? Mark discusses the reasons why.
2025-02-1514 minLean 911Why Aren't There More Value Stream Organizations?Mark talks about the types of Value Stream organizations and their benefits. But why are organizations reluctant to move to a Value Stream structure? Mark discusses the reasons why.
2025-02-1514 minConstitution SolutionDuties of the Chief Executive and President Trump's First 15 DaysMark talks about the primary roles of the Chief Executive per Article II of the Constitution and how President Trump is loyal to his oath of office. President Trump is under a rath of criticism by the left for doing so. Mark especially focuses on the border and how the Biden administration was negligent in protecting our national security and US citizens alike.
2025-02-0523 minLean 911How Do You Define a Defect?Most people define defects based on an engineering product specification. There is nothing wrong with this. However, in this episode, Mark DeLuzio explains why we need to broaden our thinking when it comes to defining defects.
2025-01-0113 minLean 911How Do You Define a Defect?Most people define defects based on an engineering product specification. There is nothing wrong with this. However, in this episode, Mark DeLuzio explains why we need to broaden our thinking when it comes to defining defects.
2025-01-0113 minConstitution SolutionThe Federal Government's Assault on Private For-Profit SchoolsSuzette and Mark interview Cathy Koluch. President of The American Association of Cosmetology Schools (AACS). Cathy talks about the lawsuit that AACS has filed against the Department of Education due to the Obama and Biden Administration’s attempt to curtail and eliminate federal funds for cosmetology students attending private cosmetology institutions. Suzette and Mark bring this around to the Marxist agenda to control education.
2024-12-151h 14Lean 911The Productivity HysteriaAre you focusing on productivity as your barometer of Lean improvements? Mark DeLuzio discusses why this approach may be leading your Lean transformation into a brick wall.
2024-12-1512 minLean 911The Productivity HysteriaAre you focusing on productivity as your barometer of Lean improvements? Mark DeLuzio discusses why this approach may be leading your Lean transformation into a brick wall.
2024-12-1512 minLean 911Generational YokotenIt appears that the Lean Community has lost its way from the originators of Lean…that is, Toyota. Mark DeLuzio discusses the many reasons why and points out the need for us to get back to basics.
2024-11-1525 minLean 911Generational YokotenIt appears that the Lean Community has lost its way from the originators of Lean…that is, Toyota. Mark DeLuzio discusses the many reasons why and points out the need for us to get back to basics.
2024-11-1525 minLean 911Respect for People with Nathan CorlissNathan Corliss joins Mark DeLuzio to discuss the crucial topic of respect for people within lean transformation processes. As they navigate through personal anecdotes and professional insights, they discuss the significance of understanding and valuing employees' contributions and the principles of continuous improvement.
2024-11-0142 minLean 911Respect for People with Nathan CorlissNathan Corliss joins Mark DeLuzio to discuss the crucial topic of respect for people within lean transformation processes. As they navigate through personal anecdotes and professional insights, they discuss the significance of understanding and valuing employees' contributions and the principles of continuous improvement.
2024-11-0142 minConstitution SolutionSpecial Guest - Elsa KurtMark and Suzette talk with Elsa Kurt, who you may know for her uncanny, viral Kamala Harris impressions & conservative comedy skits, but she’s also a lifelong Patriot & longtime Police Wife. She has channeled her fierce love and passion for God, family, country, and those who serve as the creator, Executive Producer & Host of the Elsa Kurt Show, correspondent, and media personality for Right America Media & Law Enforcement Today. She also introduced a new podcast series called Coming Out Christian. Find out what drives Elsa’s passion to do what she does as she joins forces with Mark and Suzette to s...
2024-08-151h 24Lean 911The Early Days at Danaher with Art ByrneMark talks with Art Byrne, former Danaher executive and Wiremold CEO, about the early days at Danaher. Learn that it was more than the factory floor that had to change…more importantly, it was the mindset of Danaher’s leadership. Art and Mark discuss the history of Jake Brake and Jacobs Chuck, the two early adopters of the Toyota Productions System, as led by the disciples of Taiichi Ohno, Shingijutsu Consulting, LTD. Little did Art know that we would be setting the stage for the adoption of Lean in the United States and beyond.
2024-08-151h 27Lean 911The Early Days at Danaher with Art ByrneMark talks with Art Byrne, former Danaher executive and Wiremold CEO, about the early days at Danaher. Learn that it was more than the factory floor that had to change…more importantly, it was the mindset of Danaher’s leadership. Art and Mark discuss the history of Jake Brake and Jacobs Chuck, the two early adopters of the Toyota Productions System, as led by the disciples of Taiichi Ohno, Shingijutsu Consulting, LTD. Little did Art know that we would be setting the stage for the adoption of Lean in the United States and beyond.
2024-08-151h 27Constitution SolutionSteve Zipperman – Constitutionalist Candidate for US SenateSuzette and Mark think it is rare when we meet a politician or candidate for office who truly understands the US Constitution. When Mark ran for US Congress in 2022, he met Steve Zipperman on the campaign trail and was impressed with his knowledge of the Constitution as well as the pressing issues facing Arizona. Additionally, Steve has a unique ability to formulate policy that will restore our rights as envisioned by the Founding Fathers. Listen to Steve, running for Arizona State Senate, and compare what he says with your own local, state, and federal representatives. Do they pass the Z...
2024-06-151h 00Lean 911Mixed Model Production I - IntroductionIn this episode of the Lean 911 podcast, Mark DeLuzio is joined by Kevin Mathis, a Managing Director at Lean Horizons. Kevin shares insights from his extensive experience, including pioneering mixed model production at Danaher's Hennessey plant. The discussion covers the background of mixed model production, its challenges and benefits, the critical role of engaging employees in the lean transformation process, and the impact on safety, quality, delivery, and cost. The conversation also touches on the importance of product design in lean manufacturing and how mixed model production aligns manufacturing processes more closely with customer demand. Key lean concepts such...
2024-06-0157 minLean 911Mixed Model Production I - IntroductionIn this episode of the Lean 911 podcast, Mark DeLuzio is joined by Kevin Mathis, a Managing Director at Lean Horizons. Kevin shares insights from his extensive experience, including pioneering mixed model production at Danaher's Hennessey plant. The discussion covers the background of mixed model production, its challenges and benefits, the critical role of engaging employees in the lean transformation process, and the impact on safety, quality, delivery, and cost. The conversation also touches on the importance of product design in lean manufacturing and how mixed model production aligns manufacturing processes more closely with customer demand. Key lean concepts such...
2024-06-0157 minLean 911On-Time Delivery Metrics - Measure to Promise or to Request Date?Learn why measuring on-time delivery to REQUEST date is essential if a company truly believes in customer excellence. Mark DeLuzio dispels all of the excuses when companies refuse to measure OTD to request date.
2024-05-0111 minLean 911On-Time Delivery Metrics - Measure to Promise or to Request Date?Learn why measuring on-time delivery to REQUEST date is essential if a company truly believes in customer excellence. Mark DeLuzio dispels all of the excuses when companies refuse to measure OTD to request date.
2024-05-0111 minLean 911Chairs - To Sit or Not to SitLearn why chairs in a cell are detrimental to a good Lean cell design. Mark DeLuzio discusses the negative consequences of chairs from an SQDC perspective. (Safety-Quality-Delivery-Cost)
2024-04-1516 minLean 911Chairs - To Sit or Not to SitLearn why chairs in a cell are detrimental to a good Lean cell design. Mark DeLuzio discusses the negative consequences of chairs from an SQDC perspective. (Safety-Quality-Delivery-Cost)
2024-04-1516 minConstitution SolutionExecutive OrdersEpisode 13 of the Constitution Solution podcast, hosted by Mark DeLuzio and Christi Tyrone, emphasizes on the issue of executive orders in the United States. The hosts critically view the misuse of the executive power by numerous presidents of the nation and dissect a series of controversial executive orders issued in the past. They argue for strict adherence to the Constitution, cautioning against the alluring but harmful power of executive orders. The discussion also includes brief inputs on their upcoming episodes that delve into more constitution-related topics.
2023-12-1559 minLean 911My View on 3rd Party Awards and CertificationsAn industry has been created where self-anointed, higher-power “Lean” organizations have convinced companies that their mark of approval is a necessary credential for Lean success. In our opinion, these organizations are shams whose real intent is to generate profits from consulting services, conferences, and publications. Learn why we feel the only mark of approval that matters is from your key stakeholders: Employees, Customers, and Shareholders.
2023-12-0118 minLean 911My View on 3rd Party Awards and CertificationsAn industry has been created where self-anointed, higher-power “Lean” organizations have convinced companies that their mark of approval is a necessary credential for Lean success. In our opinion, these organizations are shams whose real intent is to generate profits from consulting services, conferences, and publications. Learn why we feel the only mark of approval that matters is from your key stakeholders: Employees, Customers, and Shareholders.
2023-12-0118 minLean 911Problem Solving III: How to Define a ProblemPoor problem-solving usually begins with a poorly defined problem. When this happens there are usually many solutions looking for a problem. Listen to Mark DeLuzio describe the basics of creating a meaningful problem statement as well as the pitfalls surrounding problem definition.
2023-10-0113 minLean 911Problem Solving III: How to Define a ProblemPoor problem-solving usually begins with a poorly defined problem. When this happens there are usually many solutions looking for a problem. Listen to Mark DeLuzio describe the basics of creating a meaningful problem statement as well as the pitfalls surrounding problem definition.
2023-10-0113 minLean 911Problem Solving II: Solving Problems at the Lowest LevelHow many “solutions” proposed by leadership actually work? Do we really engage the front-line associates in solving problems? As a part of a series on Problem Solving, Mark DeLuzio discusses why it is crucial to engage those closest to the problem in developing a problem-solving culture. He also gives examples as to why this approach really works, and is a key ingredient towards enriching the work life of your fellow associates.
2023-09-1522 minLean 911Problem Solving II: Solving Problems at the Lowest LevelHow many “solutions” proposed by leadership actually work? Do we really engage the front-line associates in solving problems? As a part of a series on Problem Solving, Mark DeLuzio discusses why it is crucial to engage those closest to the problem in developing a problem-solving culture. He also gives examples as to why this approach really works, and is a key ingredient towards enriching the work life of your fellow associates.
2023-09-1522 minLean 911Problem Solving I: Problem Fixing vs. Problem SolvingAre you truly “solving” problems in your Lean Transformation, or simply reacting to problems and putting out today’s fire (problem “fixing”)? Listen to Mark DeLuzio talk about the difference and why it is critical to develop a true problem-solving culture within your organization.
2023-09-0122 minLean 911Problem Solving I: Problem Fixing vs. Problem SolvingAre you truly “solving” problems in your Lean Transformation, or simply reacting to problems and putting out today’s fire (problem “fixing”)? Listen to Mark DeLuzio talk about the difference and why it is critical to develop a true problem-solving culture within your organization.
2023-09-0122 minLean 911Daily ManagementMark DeLuzio discusses the topic of daily management and Gemba Walks in this episode of the Lean 911 Podcast. He highlights the confusion surrounding daily management and emphasizes the importance of using leading indicators rather than lagging indicators on Gemba boards. Mark also emphasizes the need to tie together the hard tools and soft tools of Lean, such as work standards and problem-solving, in order to truly advance in daily management. He encourages listeners to avoid "Fake Lean" and virtual signaling and instead focus on real value and improvement.
2023-08-1516 minLean 911Daily ManagementMark DeLuzio discusses the topic of daily management and Gemba Walks in this episode of the Lean 911 Podcast. He highlights the confusion surrounding daily management and emphasizes the importance of using leading indicators rather than lagging indicators on Gemba boards. Mark also emphasizes the need to tie together the hard tools and soft tools of Lean, such as work standards and problem-solving, in order to truly advance in daily management. He encourages listeners to avoid "Fake Lean" and virtual signaling and instead focus on real value and improvement.
2023-08-1516 minLean 911Kaizen III - Anatomy of a Kaizen via The Report OutMark DeLuzio dives into the details of what constitutes a Kaizen and how it can be effectively communicated through a Kaizen report out. With a focus on providing insights into the process, Mark shares a presentation he has put together that outlines the various elements of a successful Kaizen.
2023-08-0119 minLean 911Kaizen III - Anatomy of a Kaizen via The Report OutMark DeLuzio dives into the details of what constitutes a Kaizen and how it can be effectively communicated through a Kaizen report out. With a focus on providing insights into the process, Mark shares a presentation he has put together that outlines the various elements of a successful Kaizen.
2023-08-0119 minConstitution SolutionConstitutional EconomicsAmerica’s Free Market economy is paramount to America’s freedom and independence. In this episode, Mark dives into the framer’s vision for America’s economy. By understanding the basic principles of capitalism, examining where it is embraced and defaced, Mark proves that a strong and free America depends on the economic prosperity afforded in Constitutional Economics.
2023-08-0138 minConstitution SolutionIntroductionMark DeLuzio and Cristi Taijeron introduce themselves, share their backgrounds, and talk about what inspired them to put this show together.
2023-08-0141 minLean 911Kaizen II - PitfallsIn this episode of Lean 9 1 1, Mark DeLuzio discusses the pitfalls of Kaizen, the second part of a three-part series on the subject. He highlights the importance of avoiding these pitfalls, whether you are new to Kaizen or have experience in its implementation. The first pitfall he addresses is the presence of observers in the Kaizen event. Mark firmly believes that there should be no observers and that everyone should be actively involved in the team. He emphasizes the value of learning by doing and compares it to watching golf videos without practicing the sport oneself. Mark also stresses the...
2023-07-1518 minLean 911Kaizen II - PitfallsIn this episode of Lean 9 1 1, Mark DeLuzio discusses the pitfalls of Kaizen, the second part of a three-part series on the subject. He highlights the importance of avoiding these pitfalls, whether you are new to Kaizen or have experience in its implementation. The first pitfall he addresses is the presence of observers in the Kaizen event. Mark firmly believes that there should be no observers and that everyone should be actively involved in the team. He emphasizes the value of learning by doing and compares it to watching golf videos without practicing the sport oneself. Mark also stresses the...
2023-07-1518 minLean 911Kaizen I - RulesJoin Mark DeLuzio as he unravels the essence of Kaizen and presents the 10 Rules of Kaizen. Drawing from his extensive experience and learnings from notable figures in the industry, Mark shares practical wisdom that challenges conventional thinking and encourages continuous improvement. From discarding traditional concepts and keeping an open mind to rejecting excuses and embracing imperfection, these rules shed light on the fundamental principles behind successful Kaizen implementation. Mark also provides a glimpse into the upcoming episodes, where he will delve into the pitfalls of Kaizen and dissect the anatomy of a kaizen, focusing on the transformative power of...
2023-07-0114 minLean 911Kaizen I - RulesJoin Mark DeLuzio as he unravels the essence of Kaizen and presents the 10 Rules of Kaizen. Drawing from his extensive experience and learnings from notable figures in the industry, Mark shares practical wisdom that challenges conventional thinking and encourages continuous improvement. From discarding traditional concepts and keeping an open mind to rejecting excuses and embracing imperfection, these rules shed light on the fundamental principles behind successful Kaizen implementation. Mark also provides a glimpse into the upcoming episodes, where he will delve into the pitfalls of Kaizen and dissect the anatomy of a kaizen, focusing on the transformative power of...
2023-07-0114 minLean 911Perspectives - VA vs NVAIn this podcast episode, Mark DeLuzio discusses the traditional definition of value-adding and non-value-adding activities in lean manufacturing. He argues that this definition is flawed because it does not consider the importance of all the activities that contribute to the success of a company, even if they are not directly related to the production process. He also points out that even activities that are traditionally considered to be value-adding can have non-value-adding aspects.
DeLuzio concludes by suggesting that we need to "reset our thinking" about value-adding and non-value-adding activities. He argues that we should focus on eliminating...
2023-06-1509 minLean 911Perspectives - VA vs NVAIn this podcast episode, Mark DeLuzio discusses the traditional definition of value-adding and non-value-adding activities in lean manufacturing. He argues that this definition is flawed because it does not consider the importance of all the activities that contribute to the success of a company, even if they are not directly related to the production process. He also points out that even activities that are traditionally considered to be value-adding can have non-value-adding aspects.
DeLuzio concludes by suggesting that we need to "reset our thinking" about value-adding and non-value-adding activities. He argues that we should focus on eliminating...
2023-06-1509 minLean 911My Brief Encounter With GreatnessMark DeLuzio discusses his encounter with Dr. Joseph M. Juran.
2023-05-0120 minLean 911My Brief Encounter With GreatnessMark DeLuzio discusses his encounter with Dr. Joseph M. Juran.
2023-05-0120 minLean 911Analyzing Capital Expenditures from a Lean PerspectiveCapital Equipment Expenditures need to be vetted through more than a financial lens. In this podcast, Mark DeLuzio looks at CapEx from a Lean perspective and tells you how to avoid the pitfalls in making the wrong purchase decisions.
2023-03-1523 minLean 911Analyzing Capital Expenditures from a Lean PerspectiveCapital Equipment Expenditures need to be vetted through more than a financial lens. In this podcast, Mark DeLuzio looks at CapEx from a Lean perspective and tells you how to avoid the pitfalls in making the wrong purchase decisions.
2023-03-1523 minLean 911Benchmarking and The Rubik's Cube Through a Lean LensMark DeLuzio takes a look at the world's greatest "Speed Cuber," Max Park, and analyzes the qualities that Max displays, which makes him the world's greatest. Companies that wish to achieve world-class status would do themselves a favor if they simply observed Max Park, as there are many parallels worth noting.
2023-03-0114 minLean 911Benchmarking and The Rubik's Cube Through a Lean LensMark DeLuzio takes a look at the world's greatest "Speed Cuber," Max Park, and analyzes the qualities that Max displays, which makes him the world's greatest. Companies that wish to achieve world-class status would do themselves a favor if they simply observed Max Park, as there are many parallels worth noting.
2023-03-0114 min
Lean Blog Interviews: Real-World Lean Leadership Conversations in Healthcare and BeyondMark DeLuzio, "Turn Waste Into Wealth" With LeanMy guest for episode #255 is Mark DeLuzio, author of the recently-released book Turn Waste into Wealth: How to Find Cash in Every Corner of the Company. It's Mark's first book, but he's been well known in the Lean community for a long time. Mark started learning and practicing Lean in 1988 when he worked for Jake Brake, a Danaher company (and Danaher has long been considered a great Lean company). As his bio says, "After studying TPS under Taiichi Ohno's influential Autonomous Study Group, he was instrumental in developing Jake's first zero-defect line for Toyota's Hino Motors. He has spent...
2016-06-2944 min