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Matters that Matter by Shrinivas PatilLaunch of Project Management Course for Manufacturing ProfessionalsShrinivas Patil proudly announces the launch of a specialized Project Management course designed exclusively for professionals in the manufacturing industry. With decades of experience in managing large-scale manufacturing operations and projects, Patil brings practical insights and industry-relevant knowledge to the forefront of this course. The program aims to bridge the gap between shop-floor experience and structured project management practices, equipping participants with the tools and techniques needed to manage timelines, resources, and quality more efficiently.This course is tailored for engineers, supervisors, and mid-level managers who are looking to strengthen their project management capabilities in a manufacturing...2025-04-1117 minMatters that Matter by Shrinivas PatilImportance of Measuring Key Aspects of Compressed Air Systems for Optimal EfficiencySustainability: Compressed air efficiency directly impacts your Scope 2 emissions, reducing your carbon footprint.Measurement is Key: Borrowing from Peter Drucker's quote, "What cannot be measured cannot be improved," the podcast emphasizes the importance of data in managing compressed air systems.Critical Measurements:Flow (CFM): Measures compressor output and air consumption. Helps identify areas for potential shutdowns and cost allocation.Pressure (psi/bar): Provides feedback for adjustments, identifies pressure drops, and ensures optimal performance. Measurements are taken at various locations throughout the system.Power (KW) and Energy (kWh): Estimates...2024-07-3107 minMatters that Matter by Shrinivas PatilCompressed Air InstrumentationCompressed air is one of the most commonly used utilities in any industry. It is also one of the costliest utility owing to the overall system efficiency. It is hence imperative to measure the various parameters of the system. In this episode of my podcast , I am talking about the 5 instruments used in the compressed air system that provide valuable information about the system parameters. The data captured can be used effectively for containing the compressed air costs whilst maintaining the compressed air quality.2024-04-2806 minMatters that Matter by Shrinivas PatilCompressor RoomCompressed air is used widely in industries for varied applications. The compressor is the key component of the compressed air system. It plays an important role in the effectiveness of manufacturing processes.However when it boils down to carve out a space for the compressor, the aspect just gets unnoticed.In this episode, I am talking about the compressor room and the allied aspects.2023-12-1205 minMatters that Matter by Shrinivas PatilCompressed Air Assessment - An Interaction with Renowned Compressed Air Expert, Ron MarshallWelcome to this episode where I dive into a compelling conversation with Ron Marshall, delving into the world of compressed air systems assessment. We explore the multifaceted aspects of compressed air assessment, covering considerations of air quality and the associated costs. Discover how organizations can strategically leverage these assessments to identify areas for improvement, optimize energy consumption, cut operational costs, and enhance the overall sustainability of their operations.Our discussion unveils the proactive approach involved in ensuring that compressed air systems operate at peak efficiency, in harmony with environmental and energy conservation goals. Beyond these benefits, we...2023-11-2342 minMatters that Matter by Shrinivas PatilInappropriate Usage of Compressed AirCompressed air is one of the commonly used utilities in Industry.Many times it is used for applications just because it is available instantly. End users tend to forget that is one of the costliest utilities and should be used with care.The rational is lost many times when we use compressed air.In this episode, I touch upon these points which warrant reflection and care when we use compressed air.2023-09-2306 minMatters that Matter by Shrinivas PatilPiping- The Key Component of Compressed AirCompressed air system isn’t complete without the piping . Piping is the key component of the compressed air distribution system.It plays the role of carrying compressed air from the generation side to the point of use.Despite this important role , it doesn’t get the attention and decisions are taken hastily which have a lasting impact on the purse and the energy efficiency.In this episode, I am talking about the piping system and sharing a few points for reflection.2023-09-0812 minMatters that Matter by Shrinivas PatilAir Leakage TestingCompressed air is widely used in industry and is considered as the fourth utility.Despite its wide usage , the fact that it is also a costly utility goes unnoticed.The air leaking into the plant is nothing but money blowing in the air.Since it invisible drain and often unheard in the noisy environment, the money loss doesn’t bother to the end user. While companies are gearing up for scope emissions reduction and cost reduction projects , this low hanging fruit misses their attention.In this episode, I am sharing ways for leak de...2023-08-3008 minMatters that Matter by Shrinivas PatilSelection of DriersCompressed air is used for a variety of applications. The air quality varies with the application. Air quality entails dryness and the purity of compressed air. Dryness is related to moisture content in air .Applications like painting , powder conveying , food cannot tolerate moisture. Hence , it is essential to eliminate moisture by use of appropriate driers . The degree of dryness or measure of dryness is indicated by dew point . Dew point is the key indicator but it’s not the only one that completes the specifications. In this episode I talk about the parameters for...2023-07-2208 minMatters that Matter by Shrinivas PatilCompressed Air FiltrationCompressed air purity is an assumption until one faced issues in the application/ end use. Contaminants in compressed air can cause harm to the equipment using compressed air and the manufacturing processes. Care has to be taken from the generation stage until the point of use.This issue is addressed by use of right type of filters . Filtration is crucial and appropriate filter will help in harnessing this costly utility.In this episode I am touching upon the filtration aspect detailing on the need , types of filters available and it’s impact on energy eff...2023-07-1408 minMatters that Matter by Shrinivas PatilCompressed Air TreatmentCompressed air finds extensive use across various applications, and the specific requirements for air quality can vary depending on the intended use. To ensure that the air meets the necessary standards, air treatment processes come into play. Among the key factors determining air quality is its dryness. Proper air treatment measures are employed to achieve the desired level of dryness, thereby delivering air of the appropriate quality for the given application.In this episode, I am touching upon the aspect of air treatment.2023-06-1005 minMatters that Matter by Shrinivas PatilThe Air Receiver - Components of the Compressed Air SystemCompressed air system comprises many components. Appropriate selection of each component is vital for system efficiency.One such component is the air receiver. The receiver is installed on the downstream of the compressor. Though the term receiver is commonly used , it’s a storage tank that receives compressed air from the compressor and pushes it downstream into the network.From an energy efficiency standpoint, the right sizing of the receiver and location is quite important. The process parameters are also influenced by the sizing and location. Yet , there are instances of ignorance resulting in loss to...2023-05-0906 minMatters that Matter by Shrinivas PatilCompressed Air | Case Study: Dust CollectorCompressed air is used in variety of applications. One such application is a dust collector. It is a pollution control equipment used to trap dust and compressed air is used in the flushing system. Compressed air leakages impact the flushing efficiency.In this episode , I am talking about the impact of compressed air leakage on the performance of dust collector. The leaks not only result in monetary losses but also have an impact on the process , various components.2023-04-1403 min
Batteries Demystified by Ramesh Natarajan30. In Conversation with Shrinivas Patil | Basics of Batteries - Lead Acid & Lithium IonThis episode of the podcast, I am in conversation with Shrinivas Patil highlighting the following:1. basics of lead-acid and lithium-ion batteries2. the applications of these batteries3. the process of battery manufacture in brief.4. energy efficiency and possibilities for saving electricity during battery manufactureThis podcast is in English and shall benefit: *engineering students, *start-ups in the EV segment, *battery manufacturers and assemblers, *EV manufacturers and *battery or EV-related industriesPlease do send me your response and to get in touch with me please click on th...2023-03-1527 minMatters that Matter by Shrinivas PatilUnderstanding Pressure DropPressure drop is one of the concerns that haunts the compressed air system users . It gives rise to many issues and at times it results in heavy investment in terms of system up-gradation.Pressure drop is a term used to characterise reduction in air pressure from the compressor discharge to the point of use.What causes pressure drop ?Is it possible to address this issue ?What are the remedies for this issue ?Is there any industry standard for the pressure drop ?Will the system user save money while addressing the problem?In this podcast , I...2023-03-0305 minMatters that Matter by Shrinivas PatilFacilities AssessmentA well maintained facility creates a good impression. It is not only limited to hotels or restaurants but equally important for industry. Apart from the impression , it also helps in savings costs and employees retention & recruitment. In this episode , I am sharing my views on facilities assessment and its importance.2023-03-0308 minMatters that Matter by Shrinivas PatilMeet the Plant Managers - Uday BelhekarToday all companies are revving up to achieve the carbon neutrality targets . They are drafting plans to reduce the carbon footprint amidst the challenge to supply volumes .One of the key stakeholders in this endeavour is the Plant Manager.In this series , “ Meet the Plant Manager” , I am talking to plant managers to understand their perspective. Today I have on my podcast Uday Belhekar. Uday is the plant head of Hella India Automotive. He has diverse experience in industry , and more importantly he is passionate about energy conservation.So, let’s hear from Uday …2023-01-3136 minMatters that Matter by Shrinivas PatilWays to Analyse Compressed Air2023-01-1409 minMatters that Matter by Shrinivas PatilMethods to Measure Compressed AirCompressed air leakage reduction is one of the first things we can do to reduce the compressed air system leakage costs . Identification of leakages requires patience and perseverance along with a proper plan to tackle the problem.A well defined process helps in yielding fruitful results.Technological development have provided us with good equipment that can cut down the efforts and time to identify compressed air leakage. In this episode , I am sharing the methodology to identify compressed air leakage from my experience. Do share your feedback with me on shrinivastpatil@gmail.com, connect with...2023-01-1407 minMatters that Matter by Shrinivas PatilInteresting Case Study - Compressed Air LeakageCompressed air is one of the important utilities that is invariably used in all the industries irrespective of their size. One of the concerns is that there is gross ignorance related to this utility.In this episode, I am sharing my experience with an SME owner.This story is related to an assessment that depicts the mindset change of the business owner after understanding the impact of compressed air leakage. The understanding or perception about the subject is same throughout and increasing awareness is the only solution.Do share your feedback with me on...2023-01-1408 minMatters that Matter by Shrinivas PatilBefore Considering Solar Panels for SustainabilityCompanies are drafting their carbon footprint reduction roadmaps after mapping the scope emissions. One of the projects that top the list is transitioning to renewable energy source. While this initiative gives an immediate respite in the carbon footprint, the haste needs to be contained. The hierarchy of needs should start with energy efficiency assessment. This will provide a rightfully sustainable solution .In this episode, I share my views on this hierarchy of carbon neutrality measures. Do share your feedback with me on shrinivastpatil@gmail.com, connect with me on LinkedIn and to engage further...2023-01-1405 minMatters that Matter by Shrinivas PatilSustainability - An Overview2023-01-1405 minMatters that Matter by Shrinivas PatilIn Conversation with Battery Expert & Author Ramesh NatarajanBatteries are being used in all households. There has been a considerable increase in the usage of batteries . The number of applications has increased not only in industries but in domestic applications as well. The electric vehicles is ushering a new application that will mark a revolutionary increase in the battery usage. EVs are considered green vehicles as there will be zero emissions due to their operations. Since batteries will be replacing internal combustion engines and they become the powerhouse of the vehicles , it is interesting to understand the process from an energy efficiency perspective. In this e...2022-12-1226 minMatters that Matter by Shrinivas PatilAir is Free, but Compressed Air is NOT!In manufacturing plants, awareness of compressed air efficiency is low. The primary objective is supplying a reliable and consistent source of air. Some manufacturers have service contract for equipment, but few address efficiency. 35% of manufacturers conduct leak prevention programs and 57% of manufacturers have taken no action to improve efficiency. It found that compressed air systems account for 10% of all electricity used in manufacturing industries. 70% of most manufacturing plants have a compressed air system and 50% of those plants have opportunities for large energy savings with low project costs.2022-12-1207 min