Shows
Chemical Processing Distilled8 Steps for Solids Equipment SelectionI’ve never seen a piece of equipment that didn’t do what it was supposed to. That doesn’t mean it did what its user thought it could do. In solids processing, we often struggle with a piece of equipment because it was a poor selection or installed improperly.
There are eight specific steps to ensure your equipment choices accurately represent your product and operations.
Column "8 Steps for Solids Equipment Selection" by Tom Blackwood and narrated by Traci Purdum.
2025-03-1408 minChemical Processing DistilledFrozen Poop Knives Don’t Cut ItAn Inuit man who was left to his own defenses in the Arctic after being exiled from his family had to fashion a knife out of his own frozen feces…. In this episode, Editor-in-Chief Traci Purdum talks about the Ig Nobels and improbable research that makes you laugh and then makes you think.
2025-03-0705 minChemical Processing DistilledTrain Disaster Visit, No IRIS Act, Century-Old Refinery ShutteredWashington leaders visited the accident site on the two-year anniversary of a train derailment that contaminated air, soil and water. A landmark step toward promoting sound science and advancing U.S. competitiveness has also been taken. LyondellBasell’s Houston refinery, in operation for over a century, is closing due to high maintenance costs and shifting market dynamics.
2025-02-2805 minChemical Processing DistilledJob Analysis Flaws and How To Fix ThemJob analysis is a crucial component of instructional system design that identifies essential skills and knowledge needed for a job, moving beyond inefficient shadowing methods. However, it's often poorly executed or skipped entirely. Effective analysis should focus on specific behaviors, consider environmental factors, and adapt to technological changes like automation.
2025-02-2116 minChemical Processing DistilledLife-Saving Science of Teamwork"Teamwork matters. Teamwork saves lives." That’s the battle cry from Eduardo Salas, the Allyn R. and Gladys M. Cline chair professor in Rice University’s psychological sciences department, and Scott Tannenbaum, president at The Group for Organizational Effectiveness Inc.
This episode uncovers the ways teams can save lives. The deadly Pemex chemical leak serves as an example.
2025-02-1409 minChemical Processing DistilledCelebrate National Periodic Table DayWork that began in the 1800s is still going strong with the help of a teacher, Motörhead and hypothetical, superheavy elements yet to be discovered.
2025-02-0707 minChemical Processing DistilledNews Trends: Energy policy shifts, chemical regulations and biofuel investmentsIn this news roundup, Executive Editor Jonathan Katz highlights significant policy shifts, with Trump's energy initiatives reversing environmental protections and renewable energy commitments. Chemical industry regulations face changes with TSCA reform and EPA appointments of former industry executives. Additional developments include expanded PFAS reporting requirements, biofuel research funding and Covestro's U.S. manufacturing expansion.
2025-01-3104 minChemical Processing DistilledGet the Most Out of Training Dollars Via ISDIn this episode of Distilled, CP’s Editor Traci Purdum chats with David Strobhar, founder and principal human factors engineer for Beville Engineering. Dave is also the founder of the Center for Operator Performance. The two discuss Instructional System Design, a systematic training approach developed by the Air Force to create efficient, measurable, and effective training programs across diverse industrial workforces.
2025-01-2418 minChemical Processing DistilledChemical Industry Outlook 2025In today’s episode, Chemical Processing’s Editor-in-Chief, Traci Purdum, will be reading this year’s Chemical Industry Outlook, written by Martha Gilchrist Moore, chief economist and managing director of the American Chemistry Council, Washington, D.C.
Martha and the ACC have been offering Chemical Processing a glimpse into their economic crystal ball for several years. Here is what’s in store for 2025.
2025-01-1010 minChemical Processing DistilledChemical Industry Leaders Share Wisdom for SuccessWelcome to our first episode of Chemical Processing's Distilled podcast in 2025. This podcast and its transcript can be found at chemicalprocessing.com. I'm Traci Purdum, editor-in-chief of CP.
I, like many folks, use the new year to reflect on the past year and find inspiration for the next 365 days during the “Bermuda Triangle” time between the holidays and New Year. You know those days that all mesh together, and you don't know whether it's Tuesday or Saturday, and you've just had a handful of cookies for breakfast? Well, I decided to listen to past episodes of Distilled. I ca...2025-01-0311 minChemical Processing DistilledNews -- Chemical Safety Battles Brew: Pollution, Lawsuits, RisksIn his final news roundup of the year, Executive Editor Jon Katz highlights: Global plastic pollution treaty stalls amid negotiations. DuPont loses lawsuit secrecy bid. EPA closes PFAS chemical review loopholes. Bhopal lessons persist. Chemical facilities warned about winter safety risks.
2024-12-2008 minChemical Processing Distilled5 Tactics to Transition From Technical Expert to LeaderAs a technical expert in a chemical facility, your knowledge is the backbone of operations. However, as your responsibilities increase, transitioning from a purely technical role to one in leadership can be challenging. Developing an inclusive approach not only strengthens team cohesion but also boosts overall performance.
Here are five tips for how to evolve from a technical expert into an inclusive leader.
Based on a column from Lauren Neal “Technical Expert to Inclusive Leader: How to Evolve Your Leadership Style”
Read by Traci Purdum, editor-in-chief, Chemical Processing
2024-12-1305 minChemical Processing DistilledBASF’s Anne Berg Credits an Unplanned Career Path for Her SuccessHer journey exemplifies professional growth through curiosity, adaptability and seizing unexpected opportunities.
Anne Berg, vice president of Manufacturing, Agricultural Solutions Americas at BASF, was recently inducted into the Women in Manufacturing Hall of Fame. Her remarkable 28-year career spans multiple countries and roles. Starting as a process development engineer in Germany in 1996, she has worked in manufacturing leadership positions in Germany, Belgium, Spain, and the United States.
2024-12-0627 minChemical Processing DistilledTrending: Trump and the Chem Industry, Salary Survey Results and Dog Bones and Process SafetyGrab a cup of coffee and spend a few minutes going over the top news in the chemical industry with CP’s Executive Editor, Jonathan Katz.
Election 2024 Recap: Chemical Industry Sees Regulatory Relief in Trump's Return
As manufacturers welcome a potential rollback of Biden-era rules, experts warn companies must still answer to shareholders and customers on environmental commitments.
Trump Selects Zeldin to Lead the EPA
Former New York congressman is expected to play a role in industrial deregulation, which could have a major impact on the process industries.
...2024-11-2907 minChemical Processing Distilled5 Time Management Strategies for Engineers and OperatorsIn the fast-paced world of chemical processing and operations, effective time management is not just a luxury — it’s a necessity. Engineers and operators often face complex tasks, tight deadlines and high-stakes environments with an extremely limited margin for error.
Implementing effective time-management strategies can significantly enhance productivity, reduce stress and improve overall job satisfaction, but how do you do it?
Written by Lauren Neal, Founder of Valued at Work
Read by Traci Purdum, editor-in-chief
Column can be found here.
2024-11-2206 minChemical Processing DistilledElection 2024 Recap: Chemical Industry Sees Regulatory Relief in Trump's ReturnAs manufacturers welcome a potential rollback of Biden-era rules, experts warn companies must still answer to shareholders and customers on environmental commitments.
The chemical industry has been yearning for the Trump administration’s hands-off approach to regulations ever since Jan. 20, 2021, the day President Joe Biden took office. For chemical manufacturers, the return of Donald J. Trump to the White House symbolizes a momentous shift toward less regulation and bureaucratic oversight.
2024-11-1507 minChemical Processing DistilledChemistry History Lesson: From Anti-Plague Elixirs to a Precious Nose That Wasn’tIn Case You Missed It brings the written word to life. In today’s episode, I will be reading a column from editor at large Seán Ottewell – “Chemistry History Lesson: From Anti-Plague Elixirs to a Precious Nose That Wasn’t.”
Danish scientist Tycho Brahe took many of his experiments to his grave. However, researchers from the University of Southern Denmark have found clues that shed light on his mysterious work.
Read the column, which was posted on our site Sept. 6, 2024.
Read by: Traci Purdum, editor-in-chief
Written by: Seán Ottewell
2024-11-0806 minChemical Processing DistilledWhat is Trending in the Chemical Industry October 2024?Unlikely allies in sustainability, a fatal chemical leak, an averted dock-worker strike, and BASF’s hall-of-famer round out the top stories on reader lists. Executive Editor Jonathan Katz reviews what topped the list for our readers this month.
2024-11-0106 minChemical Processing DistilledSolution Spotlight: Picture Pump Efficiency in Terms of Trees and CarsWhen it comes to pumping systems, efficiency must be viewed in terms of measurable savings (kilowatts, horsepower) and taken as a whole-system approach. Organizational buy-in and leadership support are crucial. To help us understand how best to achieve efficiency, Chemical Processing chatted with Dr. Gary Dyson, managing director of global engineering at Hydro. Dyson is responsible for thousands of pump designs carried out on upgrades and new equipment.
2024-10-2522 minChemical Processing DistilledWhat Makes an Expert in the Chemical Industry?What truly makes an expert? It's not just about knowing more facts. Discover the 13 key characteristics that set real experts apart, from forming expectancies to mental simulations. Learn how these traits apply across industries and how you can cultivate expertise in yourself and others. Whether you're an operator, manager, or lifelong learner, this discussion on the nature of expertise will change how you think about skill development and decision-making in complex environments.
2024-10-1825 minChemical Processing DistilledManufacturing's Talent Hunt: Strategies for the Next GenerationChemical Processing's Editor-in-Chief, Traci Purdum, recently sat in on a roundtable of fellow editors and manufacturing alliances to discuss how industry is facing a significant challenge in recruiting both skilled and unskilled workers. Listen in as her fellow business journalists reveal tactics big-name companies are using to attract younger workers to manufacturing careers.
2024-10-1126 minChemical Processing DistilledWhat If James Bond/Nancy Drew Was a ChemE?Today’s episode highlights Chemical Processing’s other podcast series, Process Safety with Trish and Traci. We recently celebrated five years with that brand, and to commemorate that achievement, we hosted a fun show that featured a talented crime writer and well-respected chemical engineer, Fiona Erskine. I like to think about her book series as a glimpse into what James Bond/Nancy Drew would look like as a chemical engineer.
2024-10-0439 minChemical Processing DistilledTrending News: Pipeline Fire; Exxon Goes To Court; In Memoriam to Industry InnovatorWhat were the hot topics in September 2024? Executive Editor Jon Katz runs through all the attention-getters.
Our monthly roundup of trending stories on ChemicalProcessing.com focuses on what your peers were reading. Executive Editor Jon Katz does his best Walter Cronkite impression as he bring the news to life. If you want to follow along, here are the stories he highlights.
2024-09-2706 minChemical Processing DistilledDiversity Isn't A Dirty Word -- Defining DEIIn the second installment of our five-part series on the chemical industry workforce, "Chemical Industry Workforce: Shaping Tomorrow's Talent," Dennis Banks, vice president of Syncrude Maintenance at Suncor Energy Inc., offers his definition of DEI.
“I grew up in a place where there were drive-by shootings — I have bullet holes in my childhood home,” says Dennis Banks, vice president of Syncrude maintenance at Suncor Energy Inc., who grew up in Detroit, went to college in Louisiana and now resides in Fort McMurray, Alberta, Canada. “Some people freeze in the face of chaotic situations. I don't view [many] situation...2024-09-2327 minChemical Processing DistilledSolution Spotlight: Vacuum Conveying Moves the Meter on Safety and EfficiencyVacuum conveying systems automate the movement of dry materials, offering numerous benefits in industrial processes. They improve safety by controlling dust, reducing spills and handling combustible powders more securely than pressure-conveying systems. These systems enhance quality control through consistent ingredient ratios and efficient packaging, which is crucial for consumer brand management and avoiding costly recalls.
However, there are considerations to factor in when selecting a system. To discuss the challenges and benefits of vacuum-conveying, Chemical Processing sat down with David Kennedy, business development manager at VAC-U-MAX. The following is an edited version of that conversation.
2024-09-2026 minChemical Processing DistilledImportance of Testing Operator KnowledgeObjectively assessing operator knowledge and skills is important. The Center for Operator Performance developed a validated 47-question test on distillation knowledge administered across multiple companies. The test revealed variations in knowledge between companies and individuals, helping identify areas for improvement. The goal is to create more tests on different topics. Key findings include:
Simulation-based training correlated with better performance
Years of experience didn't necessarily predict test scores
The test can be used to benchmark and improve training programs
2024-09-1323 minChemical Processing DistilledFamous Chemical Engineers in Movies & Real LifeWhile watching the movie "Christmas Vacation" for the 67th time, I finally realized that Clark Griswold was a chemical engineer. I leaped down the rabbit hole looking for more famous ChemEs in real life and movies. I found several.
2024-09-0604 minChemical Processing DistilledTrending News: Whiskey for the Win, Eco-Friendly Ammonia Reactor, Launch of Workforce SeriesThe top trending news stories from August 2024 as reported on ChemicalProcessing.com.
Cheers! Whiskey Waste Becomes Biochemicals
A new method to extract valuable bio-based chemicals from whiskey distillery waste streams could be worth up to £90 million ($US 115 million) in global chemical manufacturing markets.
Rice Engineers Design Eco-Friendly Ammonia Reactor
New electrochemical process could revolutionize ammonia production, reducing carbon emissions and water pollution
BASF to Produce Bio-Based Ethyl Acrylate, Phasing Out Fossil-Derived Version
New product with 40% bio-content from grain sources to launch Q4 2...2024-08-3004 minChemical Processing DistilledSolution Spotlight: Service Takes Pressure Off Level IndicatorsLevel indicators and pressure applications are crucial in ensuring efficient operations and safety. From basic visual indicators to advanced electronic transmitters, the range of technologies available is vast and constantly evolving.
Chemical Processing chatted with Jason Kuzmiak, Chemical Industry Manager at VEGA Americas, to delve into the world of level measurement and pressure instrumentation, exploring the various solutions, the challenges faced in implementation and the factors that drive customer choices.
2024-08-2317 minChemical Processing DistilledOperator Safety: Winter Is Coming Be PreparedAs winter approaches, you should assess how well your plant is protected from problems that frigid conditions can pose. In this episode, Managing Editor Amanda Joshi reads a column from Dirk Willard. If you don't have a mother or spouse nagging you to wear a coat, give this a listen. And don't forget to take out the trash!
Original column: Safety: Winterization Goes Beyond Equipment
Articles referenced in this podcast:
Get Ready for the Next Big Freeze
Time to Prepare for Winter
Prevent Accidents During Subfreezing Weather
...2024-08-1606 minChemical Processing DistilledNext Generation of Chemical Operators Need Different TrainingOperator roles have expanded beyond valve-turning. Future operators will need broader understanding of chemistry, equipment and instrumentation to effectively troubleshoot and communicate issues.
In this podcast we discuss the changing landscape of operator training. Three key factors are driving change: a new generation of workers comfortable with mobile technology, emerging technologies like virtual reality and evolving job expectations.
2024-08-0920 minChemical Processing DistilledTrending News: Ignoring safety recommendations, Hurricane Beryl fallout and ditching the Chevron DeferenceHere is a look at the three top trending stories as reported on ChemicalProcessing.com.
Explosion at Honeywell Plant Occurred Two Years After Replacement Recommendation, CSB Reports --Management approved the project but did not purchase or install a replacement shell before the Jan. 23, 2023, explosion.
Dow Reports Power Outage at Freeport Operations Due to Hurricane Beryl -- Company says it's working to restore power to the plant.
What Ditching The Chevron Deference Means for the Chemical Industry --TSCA advocates and adversaries must be relentlessly compelling, fact-based and thorough in advocating for their positions in a Chevron-free world.
2024-08-0203 minChemical Processing DistilledCombat Fine Particle ChallengesIn Case You Missed It brings the written word to life. In today’s episode, Editor-in-Chief Traci Purdum will be reading an article from Tom Blackwood, Chemical Processing’s Solids Advice columnist. This article “Combat Fine Particle Challenges -- What makes them good is also why they’re bad” was published to ChemicalProcessing.com July 22, 2024.
Here is the full column
2024-07-2605 minChemical Processing DistilledTips To Get Your Motor RunningReaders ask questions about their motors and our expert responds.
Proper troubleshooting is important. Here are a few questions that were posed to our motors expert, Tom Bishop, over the years.
Bishop is a senior technical support specialist with the Electrical Apparatus Service Association (EASA). He joined the EASA staff in 2002 with over 30 years of hands-on engineering experience at electrical machinery manufacturing and apparatus service firms. He has a BS in Electrical Engineering and is a licensed professional engineer.
Read by Editor-in-Chief Traci Purdum.
2024-07-1905 minChemical Processing DistilledFixing Fixation Problems in the Chemical IndustryThis cognitive bias has operators clinging to beliefs despite contrary evidence.
In this episode, we discuss fixation, also known as confirmation bias or tunnel vision. It’s a cognitive bias in which people cling to beliefs despite contrary evidence. Dave Strobhar and Traci Purdum discuss how fixation can be problematic in industrial settings, citing examples like the Yom Kippur War and the Three Mile Island incident. Dave offers strategies to combat fixation, including the two-strike rule, testing hypotheses, shift changes, maintaining situational awareness, and fostering open team communication.
ChemicalProcessing.com
2024-07-1220 minChemical Processing DistilledHow to Write Engineering Reports RightFocus on clarity in an engineering report. While such reports fall into several types — cost estimates, engineering calculations, proposals and studies (e.g., related to laboratory work or calibration, failures and inspections, or optimization) — all benefit from a clear discussion and conclusion. Sometimes this requires flexibility to stray from a company’s set format.
This ICYMI episode revisits a column from contributing editor Dirk Willard. You can read the column here: https://www.chemicalprocessing.com/asset-management/economics/article/11297512/write-engineering-reports-right-chemical-processing
Read by Editor-in-Chief Traci Purdum.
2024-07-0505 minChemical Processing DistilledJune Roundup: Great Molasses Flood, Barbie Impacts Chemical Industry, EPA’s Tight Grip On Toxic ChemicalsDistilled News examines the top three stories trending on chemicalprocessing.com. Hosted by Jonathan Katz, executive editor of Chemical Processing.
Safety Lessons from the Great Molasses Flood of 1919
Regulatory Burdens, Barbie and Taylor Swift Impact the Chemical Industry
EPA Tightens Grip on Toxic Chemicals, Industry Feels the Heat
2024-06-2808 minChemical Processing DistilledHackers Target Manufacturing For Intellectual Property, Money -- Guest EpisodeHackers are targeting manufacturing to leverage intellectual property for big money. In a recent episode of Automation Chat, from Chemical Processing's sister publication The Journal from Rockwell Automation, Theresa Houck, executive editor and host of Automation Chat, digs deep into a study regarding advancing digital transformation in a time of unprecedented cybersecurity risk.
If you’re not already a subscriber to Automation Chat, you can subscribe to it here:
https://rokthejournal.podbean.com/
2024-06-2120 minChemical Processing DistilledOperator Training Do’s and Don’ts Operator training hasn’t really changed in the past 50 years, relying heavily on on-the-job training with experienced operators as instructors. However, these operators often lack formal training in teaching methods and techniques. In this episode, we highlight the potential benefits of simulation-based training and the use of dedicated trainers, as well as the advantages of a five-crew rotation system that allows for dedicated training time. We also stress that facilities should focus on sending their trainers to "train the trainer" courses to improve the quality of their training programs and incorporate best practices from other industries, such as aviation and...2024-06-1422 minChemical Processing DistilledManagement: Keep Cool When Thawing ProjectsIn this ICYMI episode Amanda Joshi, managing editor, reads a column from Dirk Willard on project management.
Filed and forgotten, that’s the fate of too many proposals I’ve had to work on. Usually, they relate to somebody’s pet project, an itch that production wanted to scratch, or a worthwhile concept that proved uneconomic. I’m kept busy for a week or two developing the scope, estimating the cost and laying out the schedule. Then, when eyes pop over the price, the project is entombed in a folder.
However, every so often, a need app...2024-06-0706 minChemical Processing DistilledDrawbacks of Single-Use Tech; Digitalization for Greener Good; ACC’s First-Ever Sustainability ReportIn this episode, Jonathan Katz, executive editor of Chemical Processing, talks about the top stories in May 2024. We learn that you can’t fight climate change without chemistry, the rise of biological drugs is driving explosive growth in the single-use technologies and In an era where decarbonization and digitalization are increasingly recognized as pivotal forces shaping industries, the chemical sector stands at a critical junction.
2024-05-3105 minChemical Processing Distilled8 Accidental Discoveries that Advanced the Chemical IndustryBob Ross isn’t the only one to have happy accidents.
Accidental discoveries have significantly advanced the chemical industry and led to numerous groundbreaking innovations. These serendipitous findings have often paved the way for the development of new materials, processes and applications that have had a profound impact on various sectors.
2024-05-2410 minChemical Processing DistilledA Better Way To Zero In On Chemical IngredientsTime is critical when tracking down hazardous substances. Whether it’s trying to mitigate safety incidents before they happen, comply with applicable safety and environmental regulations, or gather all the pertinent information during an emergency involving a chemical spill, fire or natural disaster, having an efficient way to trace every ingredient is paramount.
However, many chemical product names tell you nothing about the ingredients they contain. You need ingredient-level visibility of hazardous chemicals to not only keep your employees and surrounding community safe but also meet many regulatory requirements and everyday safety management obligations.
2024-05-1724 minChemical Processing DistilledBeware of Blending Myths in Chemical ProcessingThe problem with particulate solids is they segregate every time we turn around. Why? Because they are a two-phase material and only about half is the solid we’re interested in. As a troubleshooter at corporate engineering, the most common call I got from plants was about blenders that didn’t blend. The problems arose because people believed some myths.
This In Case You Missed It podcast features Tom Blackwood's "Beware of Blending Myths" column that appeared on the Chemical Processing site Oct. 14, 2016. It is read by Traci Purdum, editor-in-chief of Chemical Processing. The original column can be f...2024-05-1004 minChemical Processing DistilledChemical Industry news for the week of April 29, 2024In the news this week: The U.S. EPA finalizes methylene chloride ban; Plastics Treaty negotiations wrap up in Ottawa; and Dow and BASF report lower Q1 sales.
2024-05-0307 minChemical Processing DistilledHow Storytelling Improves Operator PerformanceIn this episode, we explore the importance of storytelling in the chemical industry. From knowledge capture and transfer to making technical information understandable and engaging, storytelling aids in retaining tacit knowledge and contextual understanding and enhances employee engagement.
2024-04-1225 minChemical Processing DistilledSolutions Spotlight: How Smarter Vacuum Pumps Drive Sustainability in Chemical Plants
In the chemical industry, digitalization and emissions monitoring are pressing operational challenges. While exploring the technological innovations behind these trends, attention often shifts to advanced software and precision sensing technologies. But the critical components that ensure the smooth operation of a process plant can be overlooked. Central to many operations, vacuum pumps are crucial for various chemical processes, from managing raw materials to distillation.
2024-04-0511 minChemical Processing DistilledChemical Processing News for the Week of April 5This week’s news roundup examines the collapse of the Francis Scott Key Bridge in Baltimore and how it could impact the chemical supply chain. We also learn that several U.S. oil companies are following in the footsteps of Dow by announcing their plans to utilize small nuclear reactors to meet their electricity requirements. And finally, in the Did You Know Department: Neanderthals Were Smarter Than We Thought. Indeed, today's multi-billion-dollar adhesives industry can be traced back more than 50,000 years to Neanderthals first using multicomponent adhesives to make tools.
2024-04-0509 minChemical Processing DistilledICYMI Project Management: Workflows MatterIn Case You Missed It brings the written word to life. In today’s episode, I will be reading an article from Andrew Sloley, Chemical Processing’s Plant InSites columnist. This column “Project Management: Workflows Matter” was published on our website on March 30, 2022.
Written by: Andrew Sloley, Plant Insites columnist
Read by: Traci Purdum, editor-in-chief
URL: https://www.chemicalprocessing.com/home/article/11288741/project-management-workflows-matter-chemical-processing
2024-03-2905 minChemical Processing DistilledChemical Processing News Week of March 18, 2024Executive Editor Jonathan Katz catches us up on what's new in the chemical industry.
2024-03-2005 minChemical Processing DistilledOperator Training: Remove Team Performance BarriersResearch on team performance barriers finds that fatigue, workload, competing priorities, conflicting information, and lack of technical expertise are significant hurdles. Psychological safety is crucial for effective team environments, allowing individuals to speak up and admit uncertainty without fear of reprisal. Tools such as self-assessment guides and realistic teaming scenarios aid in developing teamwork skills. Continuous learning and improvement are essential for optimal team performance.
2024-03-1532 minChemical Processing DistilledSolutions Spotlight: Coriolis Meters Eliminate AssumptionsThe combination of high accuracy, versatility, direct mass measurement and minimal maintenance requirements make Coriolis meters suitable for various industrial applications.
Unlike volumetric flow meters, Coriolis meters directly measure mass flow, making them less susceptible to variations in temperature, pressure and fluid density.
To learn more, Chemical Processing spoke with Alec O’Keefe, regional product lead and Coriolis meter product specialist at Krohne Inc.
2024-03-0827 minChemical Processing DistilledChemical Processing News for week of March 3, 2024This news roundup ponders an elevator to space and questions Chemours ethics.
2024-03-0706 minChemical Processing DistilledDistilled Chemical News Roundup February 2024Exxon looks to balance fossil fuels with sustainability, Didion execs sentenced and yellow snow for battery recycling. This news roundup covers the chemical industry in February 2024.
2024-02-2806 minChemical Processing DistilledManage Upsets to Safely Bring the Plant to a Stable ConditionUpsets are going to happen, so why not plan for it? Learn how.
In this episode of Distilled, we discuss managing upsets and distinguishing between shutdown-related and non-shutdown upsets. Dave points out a lot has changed over the years. Indeed, the preference is shutting down during upsets and advancements like safety instrumented systems aid in automatic shutdowns. However, concerns about overreliance and security exist. Proactive measures involve maintaining situational awareness and implementing training drills. Automation of routine tasks for console operators improves efficiency and safety. Collaboration among operators, engineers and management is crucial for effectively managing upsets.2024-02-1622 minChemical Processing DistilledProperly Vet Contractors ICYMIIn today’s episode, Traci Purdum will be reading a column from contributing editor Dirk Willard. This column “Properly Vet Contractors” was published to chemicalprocessing.com October 19, 2021.
Engineers once flew around the country to check out contractors’ facilities before signing deals. Nowadays, many bosses instead heavily rely on the Internet. Unfortunately, a nifty-looking web site can make a firm seem impressive and much more capable than it actually is. You don’t want to discover the truth after a contract is signed.
Article can be found here: https://www.chemicalprocessing.com/home/article/11291433/engineering-advice-properly-vet-contractors-chemical-processing
2024-02-0205 minChemical Processing DistilledChemical Industry News Roundup January 2024A sobering look at the economy, PFAS regulations continue, blue-ringed octopus key to sustainable energy, and black-mass recycling. All news found here: https://www.chemicalprocessing.com/industrynews
Read by Executive Editor Jonathan Katz.
2024-01-2307 minChemical Processing DistilledFaster Ways To Train Chemical OperatorsThe discussion revolves around operator training efficiency in the industry. Despite decades of training, companies often lack feedback on its effectiveness. New technologies like simulators and virtual reality offer objective ways to measure and improve training. Identifying and addressing deficiencies is crucial, similar to the aviation industry's approach. Differentiating between console and field operators, the former presents more straightforward opportunities for measurement. Training programs should adapt to an operator's existing knowledge when learning multiple units, reducing time and improving efficiency.
2024-01-1920 minChemical Processing DistilledCareer Advice: Master Cold CallsWelcome to the In Case You Missed It edition of Chemical Processing’s Distilled Podcast -- This podcast and its transcript can be found at chemicalprocessing.com. I’m Traci Purdum, EIC of Chemical Processing.
In Case You Missed It brings the written word to life. In today’s episode, I will be reading a column from contributing editor Dirk Willard. This column “Career Advice: Master Cold Calls” appeared on our website in March 2022
Read by: Traci Purdum, editor-in-chief
Article link:
https://www.chemicalprocessing.com/asset-management/training/article/11288979/career-advice-master-cold-calls-chemical-processing
2023-12-2205 minChemical Processing DistilledCorrectly Cope With Career ChallengesPredicaments can crop up at all stages of a chemical engineering career. Properly dealing with them without serious consequences often isn’t easy or sometimes even possible. You may face ethical as well as technical and political challenges. So, let’s look at a variety of these and how to deal with them.
This edition of In Case You Missed It is based on the original column by contributing editor Dirk Willard. It was published March 29, 2021, and can be found here: Correctly Cope with Career Challenges.
Read by: Editor-in-Chief Traci Purdum, Chemical Processing
2023-12-2005 minChemical Processing DistilledHow To Avoid Alarm Rationalization MistakesIn this episode we focus on alarm rationalization mistakes, emphasizing the importance of addressing underlying problems rather than just managing the steady-state alarm rate. The discussion highlights the need for a clear operator action for each alarm, uniqueness in alarms, and the impact of alarm floods on human factors. The conversation explores challenges, such as changes in processing equipment and the significance of data analytics in improving alarm systems.
2023-12-0826 minChemical Processing DistilledDoes Font Size Matter?In this episode of Chemical Processing's Distilled Podcast, host Traci Purdum and guest Dave Strobhar, founder of Beville Engineering, discuss the importance of font size in operator training. They highlight concerns related to small font sizes on computer monitors used in control rooms, particularly with the increasing resolution of displays. Strobhar mentions the military's Mill Standard 1472, specifying preferred character heights for legibility and readability. The conversation covers issues related to contrast, font color, and background colors. Strobhar emphasizes the impact on operator fatigue and accessibility, especially for aging operators wearing bifocals.
2023-11-2117 minChemical Processing DistilledSolutions Spotlight: Avoid Data Overload For Better Equipment HealthIn the chemical industry, understanding the health of rotating equipment is crucial for safety and productivity. Regular inspections, compliance with regulations and proactive maintenance are vital for equipment reliability. Ares Panagoulias, the director of condition monitoring and test lab at Hydro Inc., emphasizes the importance of data in assessing equipment health. He advises using remote monitoring to prioritize maintenance and diagnose emerging problems before they become serious and costly events. Chemical Processing sat down with Panagoulias to learn more.
2023-11-1313 minChemical Processing DistilledOperator Training: Unlock Efficiency, Enhance Safety By Reducing Emergency ProceduresIn this episode, Traci and Dave discuss the importance of reducing emergency procedures in chemical processing for better operator training and performance. They explore the benefits of streamlining procedures, emphasizing that about 90% of emergency steps are common across various situations. Dave advocates for simplified, condition-based procedures to enhance operator response during high-stress situations. They also touch on the significance of testing procedures in the field, involving junior operators in the process, and the potential for automation in emergency response.
2023-11-0918 minChemical Processing DistilledLow-Cost Ways to Improve Operator Decision-MakingHelping operators learn from past incidents and use pattern recognition to make better decisions faster will improve safety and efficiency.
2023-10-1726 minChemical Processing DistilledSolution Spotlight: Looking Inward at Chemical Industry EmissionsSICK AG's David Inward on Chemical Industry Emissions Monitoring
2023-10-1008 minChemical Processing DistilledPodcast: Expert Insights on Calculating Operator Needs in The Chemical IndustryIn this podcast episode, Dave Strobhar discusses an innovative approach to calculating operator needs and the impact of automation on staffing in the process industry. He emphasizes the importance of assessing the consequences of tasks not being performed rather than just counting tasks. Special conditions and cross-training are also explored as factors influencing operator requirements.
2023-09-1422 minChemical Processing DistilledChemical Processing Notebook: PFAS Regulations and the Supply ChainChemical Processing Notebook is a new column and associated podcast presenting talking points from various industry experts on a wide range of topics. This first CP Notebook column focuses on the impact PFAS regulations are having on the supply chain, from the upstream chemical producers to the downstream manufacturers using per- and polyfluoroalkyl substances (PFAS) in their products.
2023-09-0521 minChemical Processing DistilledEpisode 30 Podcast: Unlocking Effective Alarm ManagementIn this episode, we're tackling the misconceptions around alarm targets and operator workload. Dave Strobhar debunks the myth that hitting a specific alarm target means operators are maxed out. He emphasizes that these targets are tools to assess alarm systems, not workload indicators.
2023-08-2622 minChemical Processing DistilledSolution Spotlight: Race-Ready Project Development Gives Chemical Plants an EdgeIn the evolving world of chemical processing, companies face a formidable challenge as they strive to keep pace with ever-evolving industry demands, develop novel formulations and deliver innovative products to market. Meeting customer needs often requires adjustments to production processes, including new plants, facility expansions and equipment upgrades. The successful execution of such projects hinges upon comprehensive planning, particularly when it comes to evaluating process safety risks.
2023-08-0816 minChemical Processing DistilledSolution Spotlight: Alternative Fuels Pose Flow-Metering ChallengesThe physical properties of hydrogen differ highly from other gases. Plant operators are therefore faced with major challenges due to the necessary adaptations that need to be made. To help us understand the challenges and options available, Chemical Processing spoke with Frank Flow, head of analyzer products and chemical industry at Flexim Americas Corporation.
2023-07-1422 minChemical Processing DistilledPodcast: Study Reveals Advanced Process Control Can Degrade Operator SkillsIn this podcast episode, Traci and Dave discuss a study that shows advanced process control (APC) can lead to a degradation of operator skills. The study found that after just a week of using APC, there was a 10% loss in skill level, and after two weeks, there was a 50% loss. The data suggests that operators should periodically run the plant without APC to maintain their skills. The Center for Operator Performance is researching interventions such as simulators, micro-learning and improved graphics to address this skill degradation. The integration of APC into the operator's role is also discussed as a...2023-05-3115 minChemical Processing DistilledSolution Spotlight: Process Monitoring Maintains Productivity, Mitigates DowntimeAnalytical equipment needs to be robust, reliable and responsive in order to detect change and enable corrective action. It also should be easy to use and provide high uptime.
When considering process organics monitoring, there’s a lot to unpack. To help make sense of all the capabilities, Chemical Processing spoke with Amanda Tyndall, senior product manager at Veolia Water Technologies and Solutions, which sponsored this episode.
2023-05-1516 minChemical Processing DistilledSolutions Spotlight: Proper Communication Devices Are the Key to SafetyKeeping workers safe in hazardous environments requires constant communication. Add to the equation that many locations are also harsh industrial settings means ensuring the right communication equipment is appropriately rated while providing the needed functionality is paramount.
To better understand how to select the right equipment, Chemical Processing spoke with Ryan Brownlee, product manager and hazardous locations expert at Pepperl+Fuchs.
2023-05-0713 minChemical Processing DistilledPodcast: Cybersecurity Requires Teamwork And Dispelling The Air Gap MythIn this final episode of our three-part cybersecurity series with Matt Malone, ICS/OT cybersecurity consultant at Yokogawa, we talk about team strategy and old notions.
2022-10-2615 minChemical Processing DistilledPodcast: Cybersecurity -- Don’t Get Caught In Your UnderwearMalware programs or endpoint protection programs are great tools. But in the same way that if you're a king sending an army out to battle, you're not going to have your soldiers storming the battlefield in a helmet and their underwear.
2022-10-1912 minChemical Processing DistilledSolution Spotlight: Tips To Manage Cyber RisksPart one of a three-part series aimed at helping you develop a sound cybersecurity plan focuses on assessments and training.
2022-10-1121 minChemical Processing DistilledSolutions Spotlight: Proper Training, Equipment Are Keys To Safe OperationsIn this episode, we're going to try and get our arms around understanding and addressing risks and how proper equipment and training are key for safe operation in hazardous areas. Joining me to share his expertise is Ryan Brownlee, Global Compliance and Technology Consultant with Pepperl+Fuchs. In that role, he provides guidance in regard to current and new technology and product compliance trends for industrial automation applications, especially for those targeting hazardous or classified areas.
2022-10-0323 minChemical Processing DistilledSolutions Spotlight: Structured Workflows Turn Data Into Action ItemsIn this episode of Solution Spotlight Traci Purdum, executive editor of Chemical Processing, speaks with Floyd Baker, vice president of Antea, a global software and services company specializing in asset integrity management software with digital twin.
Floyd has been working in the asset integrity management industry for his entire career of over 40 years, with half of that time spent on the owner user side and the other half on services and technology.
2022-09-0822 minChemical Processing DistilledSolutions Spotlight: AI Transforms Sustainability, Topples SilosNo longer a warm-fuzzy concept, sustainability is increasingly becoming as good for the bottom line as it is for the environment. To explain how AI-driven solutions that target machine and process health can help with strategy and results, Chemical Processing spoke with James Newman, head of product and portfolio marketing with Augury, a production health solutions provider that combines advanced sensors with AI capabilities and human expertise.
2022-08-2532 minChemical Processing DistilledSolutions Spotlight: Heat-Transfer Tech Cuts Costs, Promotes ProductivityFor corrosion-resistant heat-transfer materials in harsh and high-temperature processes, there are additional requirements to consider. To help explain existing and emerging technologies to meet specific process and plant conditions, Chemical Processing spoke with Gregory C. Becherer, senior vice president of Twinsburg, Ohio-based CG Thermal.
2022-07-2237 minChemical Processing DistilledSolutions Spotlight: Digital Solutions Deliver Data IntegritySafety, accuracy and reliability are paramount in the development and testing of fine and specialty chemicals. Add to that the need for regulatory compliance, and it becomes clear that proper tools are needed. To understand how lab instruments can complement the process, Chemical Processing spoke with Mitesh Chhana, Regional Business Manager Lab Weighing, EMEA, at Sartorius, a provider of instruments and services for the biopharmaceutical, chemical and food industries.
2022-05-2617 minChemical Processing DistilledSolutions Spotlight: Maintenance: Turn Firefighters into Forest RangersWhen it comes to machine maintenance, digital tools promise a lot — from improving safety, meeting production targets and eliminating unplanned downtime to filling skill gaps and regulating supply-chain issues. But simply alerting users to machine malfunctions isn't enough to transform your business. To gain insight, Chemical Processing spoke with Tim Sykes, heavy industry machine health lead at Augury, a machine health solutions provider that combines advanced sensors with AI capabilities and human expertise.
2022-03-2316 minChemical Processing DistilledSolutions Spotlight: Data Lassos Supply-Chain ChallengesSupply-chain issues, global competition and the need to deliver high-quality products are challenges facing many chemicals manufacturers today. To meet these challenges, you must keep track of inventory, improve operations, make better products and drive smart, sustainable growth. It’s a tall order but the right tools will help.
2022-02-1721 minChemical Processing DistilledSolutions Spotlight: Drive Reliability Improvement Via CMMS DataUtilizing maintenance data to make key business decisions results in improved equipment reliability, optimized costs, improved safety, and environmental impacts. However, there are many challenges due to a lack of know-how, resources, and data quality issues.
To understand and mitigate those challenges, Chemical Processing spoke with Manjish Naik, Product Manager at GE Digital.
2021-12-3126 minChemical Processing DistilledSolutions Spotlight: Confidently Convey Difficult MaterialsEfficient conveying solutions that protect workers from hazardous dust, fumes and odors.
2021-11-3011 minChemical Processing DistilledSolutions Spotlight: Safe Sample Systems Bolster Bottom LineGrabbing samples of hazardous chemicals in liquid and gas states is challenging but necessary. Manufacturers rely on quality samples to ensure products specs and operators rely on this equipment to help them grab those samples. But not all sampling platforms are the same.
2021-10-2515 minChemical Processing DistilledSolutions Spotlight: Durable Probe Proves Safe And Efficient For pH And Gas AnalysisSolution promises to reduce sensor maintenance, improve process performance, and ensure a safe work environment in the chlor-alkali industry.
2021-10-2114 minChemical Processing DistilledSolutions Spotlight: Pressure-Based Measurements Level ChallengesWhile liquid tank level is one of the basic measurements used in process plants, its importance cannot be overstated. Incorrect high level measurements can cause vessels to overflow leading to lost product, a safety hazard or an environmental problem. Incorrect low level measurements can burn out pumps and can cause problems with inventory control.
Enter differential pressure level measurement, which infers liquid level in a vessel by measuring the pressure generated at the bottom of the vessel.
To better understand this long-standing technology, Chemical Processing spoke with Nicholas Meyer, Industry Marketing Manager, Yokogawa Corporation of A...2021-08-0415 minChemical Processing DistilledSolution Spotlight: Surrogate Testing Saves Money, Materials And LivesThe use of surrogate testing is a valuable tool in ensuring that contained dust collectors are meeting several requirements including environmental, employee health and safety and production cleanliness and efficiency.
Traci Purdum, executive digital editor of Chemical Processing, spoke with David Steil, pharmaceutical market manager at Camfil Air Pollution Control, to better understand surrogate testing. David has a Bachelor of Science degree in safety and industrial hygiene. He spent more than 12 years with Wyeth Pharmaceuticals as a member of its corporate environment health and safety group. David is a member of the International Society of Pharmaceutical Engineering...2021-07-1325 minChemical Processing DistilledSolutions Spotlight: Not All Check Valves Go With The FlowPardon the pun, but check valves are fairly straight forward -- they ensure flow in only one direction. In most designs, the upstream fluid force pushes a spring-loaded poppet open, allowing flow. An increase in downstream or back-pressure force drives the poppet back into the seat, stopping reverse flow. But their simplicity shouldn’t be taken for granted. Chemical Processing spoke with Brian Strait, Business Development and Marketing Manager at Check-All Valve Mfg. Co., and learned that not all check valves are created equally.
2020-12-0209 minChemical Processing DistilledSolutions Spotlight: Monitor Your Water QualityOne of the most commonly used compounds in the chemical industry is water – not only as a solvent in processing, but also as an energy carrier in the cooling or heating cycle. Monitoring water quality can predict performance and protect equipment.
Chemical Processing spoke with Amanda Scott, product management leader for the Sievers* product line at SUEZ --Water Technologies & Solutions, we discovered how implementing critical control points, such as total organic carbon (TOC) analyzers for monitoring closed-loop cooling water systems, can help ensure efficiency and productivity.
2020-09-1728 minChemical Processing DistilledSolutions Spotlight: Benefits and Challenges of Dry Vacuum PumpsMany chemical companies are striving to improve the reliability of vacuum systems, lower total cost of ownership and meet regulatory requirements for emissions standards and noise reduction. To address these demands as well as specific vacuum technology problems, vendors are responding with novel applications of established equipment as well as new technologies.
Enter dry vacuum pumps. Chemical Processing chatted with Busch Vacuum Solutions’ Jason Stiel, Ph.D., chemical and pharmaceutical sales manager, about the benefits and challenges of dry vacuum pumps.
2020-07-2330 minChemical Processing DistilledMinute Clinic -- Operator Performance: Human FactorsWhat are human factors? Dave Strobhar -- founder and principal-human-factors engineer for Beville Engineering – defines human factors and offers sound advice going forward.
2019-07-3004 minChemical Processing DistilledMinute Clinic -- Operator Performance: Font Size MattersIn this Minute Clinic, we tackle font size requirements in regard to alarm management.
2019-07-2505 minChemical Processing DistilledMinute Clinic -- Easy Solution to Improve Operator PerformanceThis Minute Clinic episode offers straight-forward solutions to help operators make better decisions.
2019-07-2508 minChemical Processing DistilledMinute Clinic -- Operator Performance: Diagrams and Line LabellingDiagrams and line labeling could save thousands of dollars when it comes to operator performance.
2019-07-2505 minChemical Processing DistilledMinute Clinic -- Operator Performance: Calculate Total Operators RequiredIn this Minute Clinic, we learn how to calculate total operators required to cover a post position.
2019-07-2404 minChemical Processing DistilledMinute Clinic -- Operator Performance: Alarm TargetsMany companies use targets to drive design and that can lead to negative consequences.
2019-07-2408 minChemical Processing DistilledMinute Clinic -- Operator Performance: Alarm RedundancyIn today’s Minute Clinic, we learn about alarm redundancy without alarm duplication.
2019-07-2405 min